Volume 41 Issue 9
Sep.  2024
Turn off MathJax
Article Contents
SHI Junwei, YANG Liu, WANG Wengui, et al. Effects of voids on shear properties and failure mode of carbon fiber/epoxy resin composites[J]. Acta Materiae Compositae Sinica, 2024, 41(9): 4966-4979. doi: 10.13801/j.cnki.fhclxb.20240722.004
Citation: SHI Junwei, YANG Liu, WANG Wengui, et al. Effects of voids on shear properties and failure mode of carbon fiber/epoxy resin composites[J]. Acta Materiae Compositae Sinica, 2024, 41(9): 4966-4979. doi: 10.13801/j.cnki.fhclxb.20240722.004

Effects of voids on shear properties and failure mode of carbon fiber/epoxy resin composites

doi: 10.13801/j.cnki.fhclxb.20240722.004
  • Received Date: 2024-04-28
  • Accepted Date: 2024-07-09
  • Rev Recd Date: 2024-06-06
  • Available Online: 2024-07-22
  • Publish Date: 2024-09-15
  • Voids have significant influence on the shear properties of carbon fiber/epoxy resin composites. In this paper, carbon fiber/epoxy resin composite laminates with varies porosity were produced by hygroscopic saturation and stepping down the autoclave pressures. Short beam shear (SBS) tests were performed to establish the influence curve of different porosity on SBS strength. The evolution of shear damage induced by voids and the degradation mechanism of SBS strength were both studied by ultrasonic imaging and metallographic observation. The result shows that when the porosity is less than 1.0%, the SBS strength retention rate is about 88.4%-90.8%; When the porosity increases to 1.0%-1.5%, the SBS strength retention rate is about 74.9%-80.6%; When the porosity increases to 1.5%-2.0%, the SBS strength retention rate is about 66.3%-71.9%; When the porosity increases to 2.0%-3.0%, the SBS strength decreases sharply, and the SBS strength retention rate drops below 50%. The SBS shear failure mode is very sensitive to voids. Shear failure mainly occurs close to void and the surrounding stress concentration. The higher the porosity, the more obvious the promotion effect of voids on crack initiation and propagation, yielding the higher crack density, the earlier crack occurrence time, and the faster propagation speed.

     

  • loading
  • [1]
    SHETTY K, BOJJA R, SRIHARI S. Effect of hygrothermal aging on the mechanical properties of IMA/M21E aircraft-grade CFRP composite[J]. Advanced Composites Letters, 2020, 29: 1-9.
    [2]
    包建文, 钟翔屿, 张代军, 等. 国产高强中模碳纤维及其增强高韧性树脂基复合材料研究进展[J]. 材料工程, 2020, 48(8): 33-48. doi: 10.11868/j.issn.1001-4381.2020.000208

    BAO Jianwen, ZHONG Xiangyu, ZHANG Daijun, et al. Progress in high strength intermediate modulus carbon fiber and its high toughness resin matrix composites in China[J]. Journal of Materials Engineering, 2020, 48(8): 33-48(in Chinese). doi: 10.11868/j.issn.1001-4381.2020.000208
    [3]
    王先锋, 曹正华, 彭公秋, 等. 不同纺丝工艺国产高强中模碳纤维及其复合材料性能对比[J]. 表面技术, 2023, 52(4): 446-457.

    WANG Xianfeng, CAO Zhenghua, PENG Gongqiu, et al. Characterization of different types domestic T800 carbon fibers and their composites[J]. Surface Technology, 2023, 52(4): 446-457(in Chinese).
    [4]
    赵丽滨, 龚愉, 张建宇. 纤维增强复合材料层合板分层扩展行为研究进展[J]. 航空学报, 2019, 40(1): 1-29.

    ZHAO Libin, GONG Yu, ZHANG Jianyu. A survey on delamination growth behavior in fiber reinforced composite laminates[J]. Acta Aeronautica et Astronautica Sinica, 2019, 40(1): 522509(in Chinese)
    [5]
    李西宁, 王悦舜, 周新房. 复合材料层合板分层损伤数值模拟方法研究现状[J]. 复合材料学报, 2021, 38(4): 1076-1086.

    LI Xining, WANG Yueshun, ZHOU Xinfang. Status of numerical simulation methods for delamination damage of composite laminates[J]. Acta Materiae Compositae Sinica, 2021, 38(4): 1076-1086(in Chinese).
    [6]
    王志凯, 陈志鹏, 杨娜娜, 等. 初始缺陷对复合材料层合板力学性能影响研究[J]. 西北工业大学学报, 2019, 37(4): 730-736. doi: 10.3969/j.issn.1000-2758.2019.04.012

    WANG Zhikai, CHEN Zhipeng, YANG Nana, et al. Damage analysis and experimental study of composite structures with initial delamination[J]. Journal of Northwestern Polythechnical University, 2019, 37(4): 730-736(in Chinese). doi: 10.3969/j.issn.1000-2758.2019.04.012
    [7]
    韩学群. 复合材料层合板分层损伤数值模拟 [D]. 武汉: 武汉理工大学, 2010.

    HAN Xuequn. Numerical simulation of delamination damage for composite laminates[D]. Wuhan: Wuhan University of Technology, 2010(in Chinese).
    [8]
    朱洪艳, 昙莹昌, 裕室妥, 等. 孔隙对碳纤维/环氧复合材料层合板层间剪切疲劳性能的影响[J]. 复合材料学报, 2010, 27(6): 32-37.

    ZHU Hongyan, Tan Yingchang, YU Shituo, et al. Effect of void on the interlaminar shear fatigue of carbon fiber/epoxy composite laminates[J]. Acta Materiae Compositae Sinica, 2010, 27(6): 32-37(in Chinese).
    [9]
    FENG S W, LI Q M, XIAO Z M, et al. Elastic wave propagation in a porous composite with gradient porosity[J]. International Journal of Mechanical Sciences, 2024, 265: 108904.
    [10]
    MEHDIKHANI M, GORBATIKH L, VERPOEST I, et al. Voids in fiber-reinforced polymer composites: A review on their formation, characteristics, and effects on mechanical performance[J]. Journal of Composite Materials, 2019, 53(12): 1579-1669. doi: 10.1177/0021998318772152
    [11]
    BOSSI R H, GIURGIUTIU V. Nondestructive testing of damage in aerospace composites[M]//IRVING P E, SOUTIS C. Polymer composites in the aerospace industry. Sawston, Cambridge: Woodhead Publishing, 2015: 413-448.
    [12]
    史俊伟, 刘松平, 荀国立, 等. 孔隙对碳纤维增强环氧树脂复合材料超声衰减系数及压缩性能的影响[J]. 复合材料学报, 2020, 37(6): 1295-1311.

    SHI Junwei, LIU Songping, XUN Guoli, et al. Effects of voids on ultrasonic attenuation coefficient and compressive properties of carbon fiber/epoxy resin composite[J]. Acta Materiae Compositae Sinica, 2020, 37(6): 1295-1311(in Chinese).
    [13]
    WHEN J J, WU Y, HOU X, et al. Effect of high temperature on mechanical properties and porosity of carbon fiber/epoxy composites[J]. Journal of Reinforced Plastics and Composites, 2022, 42(19-20): 990-1005.
    [14]
    LIEBIG W V, VIETS C, SCHULTE K, et al. Influence of voids on the compressive failure behaviour of fibre-reinforced composites[J]. Composites Science and Technology, 2015, 117: 225-233. doi: 10.1016/j.compscitech.2015.06.020
    [15]
    FISHER B, EATON M, PULLIN R. A novel multi-scale modelling approach to predict the reduction of transverse strength due to porosity in composite materials[J]. Composite Structures, 2023, 312: 116861.
    [16]
    李波, 赵美英, 万小朋. 孔隙微观特征对碳纤维/环氧树脂复合材料横向拉伸强度的影响[J]. 复合材料学报, 2018, 35(7): 1864-1868.

    LI Bo, ZHAO Meiying, WAN Xiaopeng. Influence of void micro-characteristics on transverse tensile strength of unidirectional carbon fiber/epoxy resin composites[J]. Acta Materiae Compositae Sinica, 2018, 35(7): 1864-1868(in Chinese).
    [17]
    COSTA M L, ALMEIDA S F M, REZENDE M C. The influence of porosity on the interlaminar shear strength of carbon/epoxy and carbon/bismaleimide fabric laminates[J]. Composites Science and Technology, 2001, 61(14): 2101-2108. doi: 10.1016/S0266-3538(01)00157-9
    [18]
    ZHANG C, DUAN Y, XIAO H, et al. Effect of porosity and crystallinity on mechanical properties of laser in-situ consolidation thermoplastic composites[J]. Polymer, 2022, 242: 124573. doi: 10.1016/j.polymer.2022.124573
    [19]
    ZHANG J, XIE J, ZHAO X, et al. Influence of void defects on impact properties of CFRP laminates based on multi-scale simulation method[J]. International Journal of Impact Engineering, 2023, 180: 104706. doi: 10.1016/j.ijimpeng.2023.104706
    [20]
    SAENZ-CASTILLO D, MARTÍN M I, CALVO S, et al. Effect of processing parameters and void content on mechanical properties and NDI of thermoplastic composites[J]. Composites Part A: Applied Science and Manufacturing, 2019, 121: 308-320. doi: 10.1016/j.compositesa.2019.03.035
    [21]
    LANDRO L D, MONTALTO A, BETTINI P, et al. Detection of voids in carbon/epoxy laminates and their influence on mechanical properties[J]. Polymers and Polymer Composites, 2017, 25(5): 371-380. doi: 10.1177/096739111702500506
    [22]
    TRETIAK I, KAWASHITA L F, HALLETT S R. Predicting short beam shear strength reduction in carbon/epoxy laminates containing voids[J]. Composite Structures, 2022, 290: 115472. doi: 10.1016/j.compstruct.2022.115472
    [23]
    DEI SOMMI A, BUCCOLIERO G, LIONETTO F, et al. A finite element model for the prediction of porosity in autoclave cured composites[J]. Composites Part B: Engineering, 2023, 264: 110882.
    [24]
    徐骥威, 李敏, 顾轶卓, 等. 热固性树脂中孔隙形成条件的定量测试方法与影响因素[J]. 复合材料学报, 2008, 25(2): 52-56. doi: 10.3321/j.issn:1000-3851.2008.02.010

    XU Jiwei, LI Min, GU Yizhuo, et al. Quantitative measuring method and influencing factors of void formation conditions in thermosetting resins[J]. Acta Materiae Compositae Sinica, 2008, 25(2): 52-56(in Chinese). doi: 10.3321/j.issn:1000-3851.2008.02.010
    [25]
    荀国立, 邱启艳, 史俊伟, 等. 热压罐固化环氧基复合材料孔隙形成研究[J]. 航空制造技术, 2014(15): 110-111, 115. doi: 10.3969/j.issn.1671-833X.2014.15.024

    XUN Guoli, QIU Qiyan, SHI Junwei, et al. Study on formation of voids in autoclave curing epoxy matrix composites[J]. Aeronautical Manufacturing Technology, 2014(15): 110-111, 115(in Chinese). doi: 10.3969/j.issn.1671-833X.2014.15.024
    [26]
    HUDSON T B, FOLLIS P J, PINAKIDIS J J, et al. Porosity detection and localization during composite cure inside an autoclave using ultrasonic inspection[J]. Composites Part A: Applied Science and Manufacturing, 2021, 147: 106337. doi: 10.1016/j.compositesa.2021.106337
    [27]
    管清宇, 李卫平. 湿热环境对7781/ CYCOM 7701玻璃纤维/环氧复合材料典型力学性能的影响[J]. 复合材料学报, 2018, 35(12): 3288-3297.

    GUAN Qingyu, LI Weiping. Effect of hygro-thermal condition on typical mechanical property of 7781/CYCOM 7701 fiberglass/ epoxy composite[J]. Acta Materiae Compositae Sinica, 2018, 35(12): 3288-3297(in Chinese).
    [28]
    SHI J, LIU S, LIU F, et al. Multi-mode ultrasonic visualization of porosity in composites using a focused transducer with high sensitivity and near-surface resolution[J]. Composites Part C: Open Access, 2021, 4: 100104. doi: 10.1016/j.jcomc.2020.100104
    [29]
    ASTM. Standard test method for short-beam strength of polymer matrix composite materials and their laminates: ASTM D2344/D2344M—22[S]. West Conshohocken: ASTM International, 2022.
    [30]
    SHI J, WANG W, LIU F, et al. Effects of porosity on ultrasonic attenuation coefficient, shear properties and failure mechanisms of CF/EP laminates[J]. Heliyon, 2024, 10(3): e25288. doi: 10.1016/j.heliyon.2024.e25288
    [31]
    SANTOS A C M Q S, MONTICELI F M, ORNAGHI H, et al. Porosity characterization and respective influence on short-beam strength of advanced composite processed by resin transfer molding and compression molding[J]. Polymers and Polymer Composites, 2021, 29(8): 1353-1362.
    [32]
    李步炜, 尧军平, 陈国鑫, 等. SiC/AZ91D复合材料中孔隙缺陷对裂纹萌生和扩展行为的影响[J]. 复合材料学报, 2024, 41(3): 1554-1566.

    LI Buwei, YAO Junping, CHEN Guoxin, et al. Effect of porosity defects on crack initiation and propagation behavior in SiC/AZ91D composites[J]. Acta Materiae Compositae Sinica, 2024, 41(3): 1554-1566(in Chinese).
    [33]
    SOUTIS C. Measurement of the static compressive strength of carbon-fibre/epoxy laminates[J]. Composites Science and Technology, 1991, 42(4): 373-392. doi: 10.1016/0266-3538(91)90064-V
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(13)  / Tables(3)

    Article Metrics

    Article views (74) PDF downloads(10) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return