Volume 40 Issue 12
Dec.  2023
Turn off MathJax
Article Contents
DENG Ming, CAO Zihe, WANG Jingnan, et al. Investigation on the influence of winding tension on residual stress and spring-in deformation of dry wound composite structure[J]. Acta Materiae Compositae Sinica, 2023, 40(12): 6884-6896. doi: 10.13801/j.cnki.fhclxb.20230310.001
Citation: DENG Ming, CAO Zihe, WANG Jingnan, et al. Investigation on the influence of winding tension on residual stress and spring-in deformation of dry wound composite structure[J]. Acta Materiae Compositae Sinica, 2023, 40(12): 6884-6896. doi: 10.13801/j.cnki.fhclxb.20230310.001

Investigation on the influence of winding tension on residual stress and spring-in deformation of dry wound composite structure

doi: 10.13801/j.cnki.fhclxb.20230310.001
Funds:  National Natural Science Foundation of China (52273080); Fundamental Research Funds for the Central Universities (WUT2021IVA068; 2021III015JC)
  • Received Date: 2023-01-30
  • Accepted Date: 2023-03-06
  • Rev Recd Date: 2023-02-24
  • Available Online: 2023-03-13
  • Publish Date: 2023-12-01
  • The evaluation of residual stress after winding and curing process is the basement for the optimization design of winding process scheme and the achievement of pre-service stressing design. In this paper, three kinds of winding tension strategies, e.g. constant tension (40 N), loose inside and tight outside tension (20 N-40 N-60 N), and tight inside and loose outside tension (60 N-40 N-20 N), were used to prepare the composite winding cylinders on the steel mould and polyamide 6 (PA6) mould by the dry winding process, respectively. The internal residual stresses were analyzed by measuring the released strain and spring-in angle during cutting process. With the aid of element birth and death technique, numerical model of the layer-by-layer winding process were created and the distributions of residual stress during winding were calculated. Subsquently, the curing process was simulated based on the constitutive model of CHILE (Tg). The after-curing residual stress and after-cutting spring-in deformation were predicted. It is shown that both the curing stress and the winding tension stress contribute to the total residual stresses. However, due to the further releasing of winding residual tension during the curing process, the total residual stresses are lower than the sum of the winding residual stresses and curing residual stresses. The impact of the winding tension strategies on total residual stresses is not affected by curing operation. The contribution of winding tension to the total residual stress is affected by the mould material used. The larger thermal deformation of the mould, the weaker the influence of winding tension strategy. For the situations with same mould, the winding cylinder with loose inside and tight outside (20 N-40 N-60 N) tension strategy shows the smallest after-cutting spring-in angle and the one with tight inside and loose outside (60 N-40 N-20 N) tension strategy shows the largest after-cutting spring-in angle. For the cases with same tension strategy, the winding cylinders made on PA6 mould give much larger after-cutting spring-in angle than that made on steel mould.

     

  • loading
  • [1]
    张红卫, 韦健, 黄胜德, 等. 碳纤维缠绕复合材料成型工艺浅析[J]. 石油化工技术与经济, 2021, 37(3):30-34. doi: 10.3969/j.issn.1674-1099.2021.03.009

    ZHANG Hongwei, WEI Jian, HUANG Shengde, et al. Analysis of forming process of carbon fiber winding composite[J]. Technology & Economics in Petrochemicals,2021,37(3):30-34(in Chinese). doi: 10.3969/j.issn.1674-1099.2021.03.009
    [2]
    AZEEM M, YA H H, ALAM M A, et al. Application of filament winding technology in composite pressure vessels and challenges: A review[J]. Journal of Energy Storage, 2022, 49: 103468.
    [3]
    黄家康, 岳红军, 董永琪. 复合材料成型技术[M]. 北京: 化学工业出版社, 1999.

    HUANG Jiakang, YUE Hongjun, DONG Yongqi. Composite forming technology[M]. Beijing: Chemical Industry Press, 1999(in Chinese).
    [4]
    阳泽濠, 陶雷, 戚亮亮, 等. 干法缠绕用碳纤维增强环氧树脂预浸纱线的设计及其性能研究[J]. 复合材料科学与工程, 2022(3):87-95. doi: 10.19936/j.cnki.2096-8000.20220328.013

    YANG Zehao, TAO Lei, QI Liangliang, et al. Design and performance research of carbon fiber reinforced epoxy resin prepreg towfor dry filament winding[J]. Composites Science and Engineering,2022(3):87-95(in Chinese). doi: 10.19936/j.cnki.2096-8000.20220328.013
    [5]
    王鑫, 张骞, 费阳, 等. 基于干法缠绕的固体火箭发动机壳体补强工艺研究[J]. 复合材料科学与工程, 2021(11):31-38,115. doi: 10.19936/j.cnki.2096-8000.20211128.005

    WANG Xin, ZHANG Qian, FEI Yang, et al. Research on reinforcement scheme of solid rocket motor case based on prepreg winding[J]. Composites Science and Engineering,2021(11):31-38,115(in Chinese). doi: 10.19936/j.cnki.2096-8000.20211128.005
    [6]
    WEISBERG A, ACEVES S M. The potential of dry winding for rapid, inexpensive manufacture of composite overwrapped pressure vessels[J]. International Journal of Hydrogen Energy,2015,40(11):4207-4211. doi: 10.1016/j.ijhydene.2015.01.130
    [7]
    余木火, 王昊, 余许多, 等. 干法缠绕用预浸纱制备工艺优化及其性能[J]. 复合材料学报, 2022, 39(12): 5688-5698.

    YU Muhuo, WANG Hao, YU Xuduo, et al. Preparation process optimization and properties of prepreg yarn for dry winding[J]. Acta Materiae Composite Sinica, 2022, 39(12): 5688-5698(in Chinese).
    [8]
    VARGAS-ROJAS E. Prescriptive comprehensive approach for the engineering of products made with composites centered on the manufacturing process and structured design methods: Review study performed on filament winding[J]. Composites Part B: Engineering,2022,243:110093. doi: 10.1016/j.compositesb.2022.110093
    [9]
    陈亮, 陆晓峰, 朱晓磊, 等. 纤维缠绕张力对玻璃纤维缠绕筒体性能的影响[J]. 化工新型材料, 2021, 49(S1):181-185. doi: 10.19817/j.cnki.issn1006-3536.2021.S.037

    CHEN Liang, LU Xaiofeng, ZHU Xiaolei, et al. Influence of filament winding tension on property of glass filament winding tube[J]. New Chemical Materials,2021,49(S1):181-185(in Chinese). doi: 10.19817/j.cnki.issn1006-3536.2021.S.037
    [10]
    康超, 史耀耀, 何晓东, 等. 具有厚壁内衬圆筒的缠绕张力算法[J]. 工程力学, 2016, 33(2):200-208. doi: 10.6052/j.issn.1000-4750.2014.07.0611

    KANG Chao, SHI Yaoyao, HE Xiaodong, et al. Algorithm of winding tension for cylinder with thick-walledliner[J]. Engineering Mechanics,2016,33(2):200-208(in Chinese). doi: 10.6052/j.issn.1000-4750.2014.07.0611
    [11]
    苏维国, 张贤彪, 魏锟, 等. 复合材料纤维张力缠绕预应力场动态特性[J]. 复合材料学报, 2019, 36(5):1143-1150. doi: 10.13801/j.cnki.fhclxb.20180821.003

    SU Weiguo, ZHANG Xianbiao, WEI Kun, et al. Pre-stress dynamic performance during filament winding with tension[J]. Acta Materiae Compositae Sinica,2019,36(5):1143-1150(in Chinese). doi: 10.13801/j.cnki.fhclxb.20180821.003
    [12]
    郭凯特, 文立华, 校金友, 等. 多角度纤维缠绕复合材料圆筒张力设计[J]. 固体火箭技术, 2020, 43(4):458-467.

    GUO Kaite, WEN Lihua, XIAO Jinyou, et al. Tension design for composite cylinder with multi-anglelayers[J]. Journal of Solid Rocket Technology,2020,43(4):458-467(in Chinese).
    [13]
    ZU L, XU H, ZHANG Q, et al. Investigation on mechanical behavior of composite electromagnetic gun barrel based on the high tension winding[J]. Composite Structures,2020,248:112521. doi: 10.1016/j.compstruct.2020.112521
    [14]
    YIN D M, LI B M, XIAO H C. Analysis for the residual prestress of composite barrel for railgun with tension winding[J]. Defence Technology,2020,16(4):893-899. doi: 10.1016/j.dt.2019.11.008
    [15]
    BŁACHUT A, WOLLMANN T, PANEK M, et al. Influence of fiber tension during filament winding on the mechanical properties of composite pressure vessels[J]. Composite Structures,2023,304(1):116337.
    [16]
    ZU L, XU H, ZHANG B, et al. Filament-wound composite sleeves of permanent magnet motor rotors with ultra-high fiber tension[J]. Composite Structures,2018,204:525-535. doi: 10.1016/j.compstruct.2018.07.119
    [17]
    ERSOY N, POTTER K, WISNOMM R, et al. Development of spring-in angle during cure of a thermosetting composite[J]. Composites Part A: Applied Science & Manufacturing,2005,36(12):1700-1706.
    [18]
    BOGETTI T A, GILLESPIE J W. Process-induced stress and deformation in thick-section thermoset composite laminates[J]. Journal of Composite Materials,1992,26(5):626-660. doi: 10.1177/002199839202600502
    [19]
    KHOUN L, CENTEA T, HUBERT P. Characterization methodology of thermoset resins for the processing of composite materials—Case study: CYCOM 890 RTM epoxy resin[J]. Journal of Composite Materials,2010,44(11):1397-1415. doi: 10.1177/0021998309353960
    [20]
    HU H X, CAO D F, PAVIER M, et al. Investigation of non-uniform gelation effects on residual stresses of thick laminates based on tailed FBG sensor[J]. Composite Structures,2018,202:1361-1372. doi: 10.1016/j.compstruct.2018.06.074
    [21]
    雷伟华, 胡海晓, 曹东风, 等. 考虑界面应变传递机制的内埋FBGs环氧树脂固化过程模拟[J]. 复合材料学报, 2023, 40(3): 1807-1817.

    LEI Weihua, HU Haixiao, CAO Dongfeng, et al. Simulation of curing process of epoxy resin with embedded FBGs considering interfacial strain transfer mechanism[J]. Acta Materiae Compositae Sinica, 2023, 40(3): 1807-1817(in Chinese).
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(17)  / Tables(8)

    Article Metrics

    Article views (711) PDF downloads(70) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return