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碳纤维复合材料损伤的超声检测与成像方法研究进展

杨红娟 杨正岩 杨雷 单一男 林奎旭 武湛君

杨红娟, 杨正岩, 杨雷, 等. 碳纤维复合材料损伤的超声检测与成像方法研究进展[J]. 复合材料学报, 2023, 40(8): 4295-4317. doi: 10.13801/j.cnki.fhclxb.20230318.001
引用本文: 杨红娟, 杨正岩, 杨雷, 等. 碳纤维复合材料损伤的超声检测与成像方法研究进展[J]. 复合材料学报, 2023, 40(8): 4295-4317. doi: 10.13801/j.cnki.fhclxb.20230318.001
YANG Hongjuan, YANG Zhengyan, YANG Lei, et al. Progress in ultrasonic testing and imaging method for damage of carbon fiber composites[J]. Acta Materiae Compositae Sinica, 2023, 40(8): 4295-4317. doi: 10.13801/j.cnki.fhclxb.20230318.001
Citation: YANG Hongjuan, YANG Zhengyan, YANG Lei, et al. Progress in ultrasonic testing and imaging method for damage of carbon fiber composites[J]. Acta Materiae Compositae Sinica, 2023, 40(8): 4295-4317. doi: 10.13801/j.cnki.fhclxb.20230318.001

碳纤维复合材料损伤的超声检测与成像方法研究进展

doi: 10.13801/j.cnki.fhclxb.20230318.001
基金项目: 国家重点研发计划(2018YFA0702800;2022YFB3402500);国家自然科学基金(12102075)
详细信息
    通讯作者:

    武湛君,博士,教授,研究方向为复合材料与结构、结构健康监测、智能/纳米材料与结构 E-mail: wuzhj@dlut.edu.cn

  • 中图分类号: TB55;TB332

Progress in ultrasonic testing and imaging method for damage of carbon fiber composites

Funds: National Key Research and Development Program of China (2018YFA0702800; 2022YFB3402500); National Natural Science Foundation of China (12102075)
  • 摘要: 碳纤维复合材料具有密度小、弹性高和韧性好等特点,被广泛应用于航空航天和汽车工业等领域。由于碳纤维复合材料制作工艺的复杂性和不稳定性及服役期间易受环境的影响,易产生分层、孔隙、纤维褶皱等各种类型的损伤。介绍了基于体波或导波的C扫描、相控阵、空气耦合、激光超声、光纤超声检测技术的原理、特点及用于碳纤维复合材料损伤检测的研究现状。综述了最具有代表性的损伤诊断成像算法,包括全聚焦成像、三维可视化成像、层析成像、逆时偏移成像和概率成像方法,这些成像方法能够有效地实现碳纤维复合材料各种类型的损伤形貌图像。从建立复杂构件的碳纤维复合材料层合板的阵列声场模型、优化损伤成像算法、构建智能/高效/实时化的结构健康监测成像系统、建立损伤定量评估标准、结合机器学习和数字孪生技术实施损伤诊断评估和寿命预测等方面进行了展望。

     

  • 图  1  碳纤维复合材料常见损伤[4-5]

    Figure  1.  Common damage in carbon fiber composite materials[4-5]

    图  2  损伤检测与成像的主要环节

    Figure  2.  Main links of damage detection and imaging

    图  3  基于体波检测的碳纤维复合材料各向同性声学模型

    Figure  3.  Isotropic acoustic model for carbon fiber composites based on body wave detection

    图  4  均质化声学模型示意图(a)[6]和速度分布曲线(b)[7]

    (Sx, Sy)—Coordinates of point A; A—Incidence point; c, d, e—Refraction point of each layer; B—End point; d1, d2, d3, d4—Thickness of each layer; Ve—Velocity of each layer; BRM—Backwall reflection method; De—Average energy ray direction; d—Plate thickness

    Figure  4.  Schematic diagram of the homogenization acoustic model (a)[6] and velocity distribution curve (b)[7]

    图  5  基于体波的碳纤维复合材料各向异性声学模型

    Figure  5.  Anisotropic acoustic model for carbon fiber composites based on body wave

    图  6  基于导波的碳纤维复合材料各向异性声学模型[13]

    FEM—Finite element method; i—Layer number; r—Wave vector; Φ—The angle between the direction of wave propagation and the x-axis; ξ—Wave number; θ—The angle between the wave number and the x-axis; l—Direction tangent to wave crest; n—Direction normal to wave crest

    Figure  6.  Anisotropic acoustic model for carbon fiber composites based on guided wave[13]

    图  7  B扫描和C扫描检测技术

    Figure  7.  B-scan and C-scan detection technology

    图  8  超声C扫描检测系统[24]

    Figure  8.  Ultrasonic C-scan detection system[24]

    图  9  检测复合材料中的冲击损伤:(a)超声波C扫描技术;(b) X射线技术[44]

    Figure  9.  Detection of impact damage in composites: (a) Ultrasonic C-scan technology; (b) X-ray technology[44]

    图  10  激光超声检测复合材料的结果[46]

    Figure  10.  Results of the composite by the laser ultrasound[46]

    ϕ—Diameter

    图  11  光纤超声检测系统示意图[88]

    CFRP—Carbon fibre reinforced plastics; FBG—Fiber bragg grating

    Figure  11.  Schematic diagram of optical fiber ultrasonic testing system[88]

    图  12  碳纤维复合材料中褶皱损伤的TFM成像[32]

    Figure  12.  TFM imaging of wrinkle defects in carbon fiber composites[32]

    图  13  碳纤维复合材料损伤的三维可视化成像[110]

    Figure  13.  Three-dimensional visualization imaging of carbon fiber composite damage[110]

    图  14  三维相控阵扫描示意图[113]

    Figure  14.  Schematic image of a scanning of 3D phased arrays[113]

    图  15  碳纤维复合材料的损伤层析成像结果[118]

    Figure  15.  Tomography results of damage in carbon fibre composites[118]

    图  16  碳纤维复合材料不同形状的损伤概率成像结果[137]:(a)梯形;(b)矩形;(c)圆形

    Figure  16.  Probability imaging results of damage in carbon fiber composites with different shapes[137]: (a) Trapezoidal; (b) Rectangle; (c) Circular

    表  1  检测碳纤维复合材料的线性换能器阵列参数

    Table  1.   Linear transducer array parameters for carbon fiber composites

    Element pitch/
    mm
    Number of element Centre frequency/
    MHz
    Ref.
    0.6 64 5 [7]
    0.75 64 2.25 [7]
    1.4 32 2.25 [27]
    1 64 5 [28]
    0.63 64 5 [29]
    0.6 16 7 [30]
    1.0 32 5 [31]
    0.3 128 10 [32]
    0.6 32 5 [33-34]
    下载: 导出CSV

    表  2  用于碳纤维复合材料损伤的检测技术的比较

    Table  2.   Comparison of damage detection techniques for carbon fiber composites

    Detection technique Wave type Damage type Feature
    C-scan Body wave Hole[25], delamination[37], impact damage[42],
    debonding defect[43]
    Intuitive display and high detection efficiency
    Phased array Body wave Delamination[30, 35, 51], fiber wrinkle defect[32] Acoustic beam focusing, high detection accuracy, high detection sensitivity
    Guided wave Delamination[90], drill hole[59], multiple surface damage[63]
    Air-coupled Body wave Delamination[40], square hole[41], impact damage[42], debonding defect[43] Contactless, no coupling agent, no effect on material properties
    Guided wave Circular defect[69]
    Laser ultrasonic Body wave Circular defect[46], delamination[45] Long-distance, contactless, high-resolution, wide-range detection
    Guided wave Impact damage[70]
    Optical fiber ultrasonic Guided wave Impact damage[88] Anti-electromagnetic interference, corrosion resistant
    下载: 导出CSV

    表  3  三维图像重构的两种数据采集方式的优劣

    Table  3.   Advantages and disadvantages of two data acquisition methods for 3D image reconstruction

    Data acquisition method Advantage Disadvantage
    1D linear array Low cost Complex detection process and slow detection speed[111], low resolution[112]
    2D array Fast detection speed, high imaging spatial resolution[111] High cost, complex acoustic beam control algorithm
    下载: 导出CSV

    表  4  5种成像方法用于碳纤维复合材料损伤的优劣

    Table  4.   Advantages and disadvantages of five imaging methods for carbon fiber composite damage

    Imaging method Wave type Advantage Disadvantage Application
    Total focus method Body wave Simple algorithm Artifacts Hole[51], fiber wrinkle defect[32]
    3D visualization imaging Body wave 3D damage image Large amount of data, complex process Impact damage[110]
    Tomography Guided wave No media prior
    knowledge required
    Large amount of calculation Delamination[116]
    Reverse time migration Guided wave High accuracy Large amount of calculation and storage space Damage of thin plate of complex structure[133-134]
    Probability-based
    diagnostic imaging
    Guided wave No media prior
    knowledge required
    Vulnerable to environmental impact Debonding damage[142-143]
    下载: 导出CSV
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出版历程
  • 收稿日期:  2022-12-07
  • 修回日期:  2023-03-08
  • 录用日期:  2023-03-11
  • 网络出版日期:  2023-03-20
  • 刊出日期:  2023-08-15

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