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导电聚合物腐蚀防护涂层的制备与改性技术研究进展

金义杰 陈智豪 杨文忠 詹胜鹏 贾丹 章武林 马利欣 段海涛

金义杰, 陈智豪, 杨文忠, 等. 导电聚合物腐蚀防护涂层的制备与改性技术研究进展[J]. 复合材料学报, 2023, 40(2): 710-725. doi: 10.13801/j.cnki.fhclxb.20220512.006
引用本文: 金义杰, 陈智豪, 杨文忠, 等. 导电聚合物腐蚀防护涂层的制备与改性技术研究进展[J]. 复合材料学报, 2023, 40(2): 710-725. doi: 10.13801/j.cnki.fhclxb.20220512.006
JIN Yijie, CHEN Zhihao, YANG Wenzhong, et al. Research progress on preparation and modification technology of conductive polymer corrosive protection coatings[J]. Acta Materiae Compositae Sinica, 2023, 40(2): 710-725. doi: 10.13801/j.cnki.fhclxb.20220512.006
Citation: JIN Yijie, CHEN Zhihao, YANG Wenzhong, et al. Research progress on preparation and modification technology of conductive polymer corrosive protection coatings[J]. Acta Materiae Compositae Sinica, 2023, 40(2): 710-725. doi: 10.13801/j.cnki.fhclxb.20220512.006

导电聚合物腐蚀防护涂层的制备与改性技术研究进展

doi: 10.13801/j.cnki.fhclxb.20220512.006
基金项目: 国家自然科学基金(51805377);武汉市企业技术创新项目(2020010602012060)
详细信息
    通讯作者:

    段海涛,博士,研究员,研究方向为聚合物基复合材料及其摩擦学应用技术 E-mail:duanhaitao2007@163.com

  • 中图分类号: TG174.4

Research progress on preparation and modification technology of conductive polymer corrosive protection coatings

Funds: National Natural Science Foundation of China (51805377); Wuhan Enterprise Technology Innovation Project (2020010602012060)
  • 摘要: 我国海洋工程装备制造业正处在生存与发展的关键阶段,防腐涂层是降低基材腐蚀速率、提升其服役寿命最有效的方式之一。导电聚合物涂层由于其绿色环保、制备简单等优点及独特的导电与防腐机制,使其在金属腐蚀防护领域得到了广泛的应用。本文归纳总结了导电聚合物涂层的防腐机制,介绍了采用化学氧化和电化学合成两种方法制备导电聚合物涂层的现状,重点阐述了导电聚合物涂层的掺杂改性、共聚改性、分层设计3种改性技术对涂层耐蚀性能的提升效果,最后提出了导电聚合物涂层在腐蚀防护领域可能存在的研究热点和发展趋势。

     

  • 图  1  导电聚合物共轭电子体系示意图

    Figure  1.  Schematic diagram of a conductive polymer conjugate system

    图  2  聚吡咯/碳-聚多巴胺(PPy/C-PDA)涂层的物理屏蔽作用[35]

    304 SS—304 stainless steel

    Figure  2.  Physical shielding effect of polypyrrole/carbon-polydopamine (PPy/C-PDA) coatings[35]

    图  3  聚苯胺改性氧化石墨烯(GO-PANI)纳米纤维复合材料对碳钢的阳极保护作用[36]

    Figure  3.  Anode protection effect of polyaniline modified graphene oxide (GO-PANI) nanofiber composites on carbon steel[36]

    图  4  不同掺杂剂对PANI涂层防护性能和导电性的影响[45]

    APS—Ammonium persulfate; PANI-HCl—Hydrochloric acid modified polyaniline; PANI-TSA—p-toluenesulfonic acid modified polyaniline; PANI-DBSA—Dodecylbenzenesulfonic acid modified polyaniline; EP—Epoxy; PEC—Polyaniline epoxy coating; CS—Carbon steel; I—Corrosion current density

    Figure  4.  Effect of different dopants on the protective properties and conductivity of PANI coatings[45]

    图  5  导电聚合物电场屏蔽机制示意图

    E—Electric field

    Figure  5.  Schematic diagram of the electric field shielding mechanism of conductive polymers

    图  6  化学氧化法合成不同形态的复合材料:(a) PANI-PA-NFs/BTA[48];(b) SnO2/PPy/MoO4/PDA[31];(c) Tl2O3-SiO2/PANI[49];(d) GO-PANI-CeO2[50]

    BTA—Benzotriazole; SDS—Sodium dodecylbenzene sulfonate; CPS—Counts per second

    Figure  6.  Composites of different forms synthesized by chemical oxidation method: (a) PANI-PA-NFs/BTA[48]; (b) SnO2/PPy/MoO4/PDA[31]; (c) Tl2O3-SiO2/PANI[49]; (d)GO-PANI-CeO2[50]

    图  7  (a) 恒电位法双电解质下合成的聚吡咯涂层[53];(b) 恒电流法合成的双层PANI/PPy涂层[38-39]

    Figure  7.  (a) Polypyrrole coating synthesized under two electrolytes by potentiostatic method[53]; (b) Double-layer PANI/PPy coating synthesized by galvanostatic method[38-39]

    图  8  采用CV法合成的导电聚合物涂层:(a) TiO2和V-TiO2掺杂的PPy涂层[32];(b)水、乙腈和硝基甲烷三种溶液中合成PPy[55];(c) PANI-Ni(OH)2涂层[40]

    CV—Cyclic voltammetric; ACN—Acetonitrile; θ—Contact angle; SS—Stainless steel

    Figure  8.  Conductive polymer coating synthesized by CV method: (a) TiO2 and V-TiO2 doped PPy coating[32]; (b) Synthesis of PPy in three solutions of water, acetonitrile and nitromethane[55]; (c) PANI-Ni(OH)2 coating[40]

    图  9  (a) 角蛋白修饰还原氧化石墨烯(rGO)负载(聚苯胺-共-聚吡咯)复合材料(K-(PPy-co-PANI)-rGO)[81];(b)聚(间苯二胺-共-邻氨基苯酚)共聚物涂层[82]

    Z—Impedance; f—Frequency; MS—Mild steel

    Figure  9.  (a) Keratin modified reduced graphene oxide (rGO) loading (polyaniline-co-polypyrrole)copolymer composite(K-(PPy-co-PANI)-rGO)[81]; (b) Poly(m-phenylenediamine-co-o-aminophenol) copolymer coating[82]

    表  1  双层或多层涂层的制备和防护效率

    Table  1.   Preparation and protection efficiency of double-layer or multi-layer coating

    CoatingsSubstratePreparationCorrosive environmentProtection efficiency/%References
    PPy-SA-/PPy-MoO42−-NO3−316 SSPotentiostatic0.15 mol/L NaCl91.2[86]
    PNMA/PPy-DSMSCyclic voltammetry0.5 mol/L HCl97.4[87]
    PANI/PNMAMSCyclic voltammetry3.5wt%NaCl77.2[88]
    PANI/PTH-DS304 SSCyclic voltammetry0.5 mol/L HCl95.6[89]
    PANI/Ni, PANI/ZnMSCyclic voltammetry3.5wt%NaCl97.1[91]
    PANI/PAA/PEI316 SSChemical oxidation3.5wt%NaCl94.7[92]
    Notes: SA—Salicylic acid; PTH—Polythiophene; PNMA—Poly(N-methylaniline); PAA—Polyacrylic acid; PEI—Polyethyleneimine; 316 SS—316 stainless steel; DS—Dodecylbenzene sulfonate.
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  • 收稿日期:  2022-03-29
  • 修回日期:  2022-05-05
  • 录用日期:  2022-05-08
  • 网络出版日期:  2022-05-13
  • 刊出日期:  2023-02-15

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