Research on carbon fiber composite properties based on (polyether sulfone)/ cyanate ester semi-interpenetrating resin system
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摘要: 氰酸酯(CE)树脂因具有高玻璃化转变温度、低固化收缩率和优异介电性能,常被作为耐高温或吸波纤维复合材料基体应用于航空航天领域。但由于CE树脂与碳纤维(CF)浸渍黏附性较差、固化温度高、固化物脆性较大,其复合材料制备工艺性较差且固化后易产生分层损伤,严重影响其产品质量及实际应用。本文利用聚醚砜(PES)对CE树脂进行改性,制备出浸润性良好的预浸料以适应各类干法成型复合材料制备工艺。结果表明,PES的引入能够显著提高CF/CE树脂基复合材料的力学性能和热稳定性。与CF/CE单向板相比,7.5wt%PES-CF/CE单向板的弯曲强度提高17%,层间剪切强度提高31%,冲击韧性提高39%,并且纵向热膨胀性系数从−2.07×10−8 K−1降低到−10.7×10−8 K−1,横向热膨胀系数降低20%,改性效果显著。Abstract: Cyanate ester (CE) resin, which has high glass transition temperature, low curing shrinkage and excellent dielectric properties, is commonly used as the material of high temperature resistant or microwave absorption in the aerospace field. However, after high temperature curing, the poor immigration adhesion between CE resin and carbon fiber (CF) would result in brittleness of its composite product. In addition, the preparation process of composites is complex, resulting in delamination damage. Therefore, the product quality and practical application are considerably affected. In this paper, polyether sulfone (PES) was used to modify CE resin and prepare prepreg. It prepares prepreg with good wettability and can apply to various dry forming composite preparation processes. The results show that the introduction of PES can significantly enhance the mechanical properties and thermal stability of CF/CE resin matrix composites. Compared with the CF/CE unidirectional plate, the flexural strength of 7.5wt%PES-CF/CE unidirectional plate is increased by 17%; the interlaminar shear strength is increased by 31%; the impact strength is increased by 39%; and the longitudinal thermal expansion coefficient is reduced from −2.07×10−8 K−1 to −10.7×10−8 K−1; the transverse thermal expansion coefficient is reduced by 20%. The modification effect is signifi-cant.
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表 1 碳纤维(CF)/聚醚砜(PES)-氰酸酯(CE)树脂基复合材料的命名
Table 1. Naming of carbon fiber (CF)/polyether sulfone (PES)-cyanate ester (CE) resin matrix composite
Sample Proportion PES/wt% CF/CE/wt% CF/CE 0 100 2.5wt%CF/PES-CE 2.5 97.5 5.0wt%CF/PES-CE 5.0 95.0 7.5wt%CF/PES-CE 7.5 92.5 表 2 CF/PES-CE树脂基复合材料弯曲性能
Table 2. Flexural properties of CF/PES-CE resin matrix composite
Sample Flexural strength/MPa Flexural modulus/GPa CF/CE 1649.6 124.0 2.5wt%CF/PES-CE 1804.0(9%↑) 124.8(1%↑) 5.0wt%CF/PES-CE 1926.2(17%↑) 132.7(7%↑) 7.5wt%CF/PES-CE 1927.5(17%↑) 136.6(10%↑) Note: Values in parentheses represent the percentage increase compared to CF/CE composite. 表 3 CF/PES-CE树脂基复合材料层间剪切强度与冲击韧性
Table 3. Interlayer shear strength and impact toughness of CF/PES-CE resin matrix composites
Sample Interlaminar shear strength/MPa Impact strength/(kJ·m-2) CF/CE 61.3 248.0 2.5wt%CF/PES-CE 66.2(8%↑) 268.9(8%↑) 5.0wt%CF/PES-CE 72.3(18%↑) 288.5(16%↑) 7.5wt%CF/PES-CE 80.5(31%↑) 346.3(40%↑) -
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