CFRP防撞梁低速碰撞渐进损伤及优化

Progressive damage and optimization of CFRP anti-collision beams in low-speed collision

  • 摘要: 为预测和控制低速碰撞中碳纤维增强树脂复合材料(CFRP)防撞梁损伤程度,建立了含CFRP防撞梁的有限元显式动力学碰撞模型,防撞梁层内采用实体复合材料模拟其力学特性,采用Cohesive单元模拟CFRP层间相互作用。发展了基于Tsai-Wu张量理论的VUSDFLD子程序用于判定碰撞过程中复合材料单元6个方向损伤,失效单元按照突降退化模型进行刚度折减,利用Johnson-Cook本构模型模拟铝合金强化层碰撞损伤,其失效单元采用线性连续退化模型进行刚度折减。通过±45°/45°/0°/0°/90°/−45°/0°/0°/90°s和±45°/45°/0°/0°/0°/−45°/90°/−45°/0°/0°/90°s两种CFRP防撞梁铺层结构碰撞结果与含铝合金强化层CFRP防撞梁碰撞结果对比可知,在层内单元数相同的情况下,CFRP防撞梁增设4层复合材料铺层后,失效单元数量降低明显;碰撞过程中含铝合金强化层的多材料混合防撞梁结构在质量基本不变的情况下,失效单元数显著降低。结果表明,所开发的VUSDFLD子程序能够用于复合材料防撞梁的显式动力学碰撞损伤模拟,基于碰撞损伤的计算结果为CFRP防撞梁的结构设计提供参考。

     

    Abstract: In order to predict and control the damage degree of carbon fiber reinforced polymer (CFRP) anti-collision beams in low speed collision, a finite element explicit dynamic collision model of CFRP anti-collision beams was established. Mechanical properties of CFRP anti-collision beams were simulated by solid composite materials, and the interlayer interaction of CFRP was simulated by cohesive element. A VUSDFLD subroutine based on Tsai-Wu tensor theory was developed to determine the damage of composite elements in six directions during the collision process. The stiffness of the failure elements was reduced according to the sudden degradation model. The Johnson-Cook constitutive model was used to simulate the impact damage of reinforced aluminum alloy layers. The stiffness reduction of the failure element was carried out by linear continuous degradation model. The collision results of two CFRP laminates (±45°/45°/0°/0°/90°/45°/0°/0°/90°s and ±45°/45°/0°/0°/0°/45°/90°/45°/0°/0°/90°s) were compared with the collision results of CFRP anti-collision beam containing aluminum alloy reinforced layer. It can be seen that when the number of elements in the layer is the same, the number of failure elements decreases obviously by adding four layers of composite laminates to CFRP anti-collision beam. The number of failure elements of the multi-material hybrid anti-collision beam structure with reinforced aluminum alloy layer is significantly reduced under the condition that the mass of the beam is basically unchanged. The results show that the developed VUSDFLD subroutine can be used for the explicit dynamic collision damage simulation of composite anti-collision beams, and the results based on the collision damage simulation can provide a reference for the structural design of CFRP anti-collision beams.

     

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