3D打印连续碳纤维电磁屏蔽材料及其性能

3D-Printed Continuous Carbon Fiber Electromagnetic Interference Shielding Materials and Their Properties

  • 摘要: 随着高性能化、轻量化电子设备的快速发展,电磁辐射与干扰问题凸显,电磁屏蔽材料应运而生。本研究采用熔融沉积成型3D打印技术,制备连续碳纤维增强聚偏氟乙烯(PVDF)基电磁屏蔽复合材料。首先,通过控制变量法系统调控打印参数,确定了复合材料力学性能最优时的打印工艺参数;随后,对打印用PVDF基体改性处理,通过增加磁性组分四氧化三铁与导电组分多壁碳纳米管,增强器件的电磁屏蔽效能并探究两种材料在电磁场中的屏蔽效果;此外,通过制件结构(网格交叉、同心圆等),进一步提升复合材料的整体电磁屏蔽性能。实验结果表明,厚度约为2 mm的复合材料制件,在X波段的电磁屏蔽效能可达到33.4 dB以上,即99.9%以上的电磁屏蔽率,具备优异的屏蔽性能,为电磁屏蔽材料的轻量化定制化加工提供了可能性。

     

    Abstract: With the rapid development of high-performance and lightweight electronic devices, the problem of electromagnetic interference shielding (EMI) has become increasingly prominent, and electromagnetic shielding materials have emerged as the times require. In this study, fused deposition modeling (FDM) 3D printing technology was used to prepare continuous carbon fiber-reinforced polyvinylidene fluoride (PVDF)-based electromagnetic shielding composites. Firstly, the printing parameters were systematically regulated by the control variable method to determine the optimal printing process parameters for the mechanical properties of the composites. Subsequently, the PVDF matrix used for printing was modified by adding magnetic component ferroferric oxide (Fe3O4) and conductive component multi-walled carbon nanotubes (MWCNTs) to enhance the electromagnetic shielding effectiveness of the devices and explore the shielding effect of the two materials in the electromagnetic field. In addition, the overall electromagnetic shielding performance of the composites was further improved by optimizing the printing paths (grid crossing, concentric circles, etc.). The experimental results show that the composite parts with a thickness of about 2 mm can achieve an electromagnetic shielding effectiveness (SE) of more than 33.4 dB in the X-band, exhibiting excellent shielding performance, which provides the possibility for the lightweight and customized processing of electromagnetic shielding materials.

     

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