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CCB@Fe3O4/NR吸波胶片的制备与微波吸收性能

申永前 张帆 朱健 龙建 高峰 杜雪岩

申永前, 张帆, 朱健, 等. CCB@Fe3O4/NR吸波胶片的制备与微波吸收性能[J]. 复合材料学报, 2023, 41(0): 1-13
引用本文: 申永前, 张帆, 朱健, 等. CCB@Fe3O4/NR吸波胶片的制备与微波吸收性能[J]. 复合材料学报, 2023, 41(0): 1-13
Yongqian SHEN, Fan ZHANG, Jian ZHU, Jian LONG, Feng GAO, Xueyan DU. Fabrication and microwave absorbing properties of CCB@Fe3O4/ NR absorbing films[J]. Acta Materiae Compositae Sinica.
Citation: Yongqian SHEN, Fan ZHANG, Jian ZHU, Jian LONG, Feng GAO, Xueyan DU. Fabrication and microwave absorbing properties of CCB@Fe3O4/ NR absorbing films[J]. Acta Materiae Compositae Sinica.

CCB@Fe3O4/NR吸波胶片的制备与微波吸收性能

基金项目: 中国博士后科学基金(2022 MD713777);甘肃省自然科学基金(21 JR7 RA223);国家自然科学基金-联合基金项目(U22 A20175)
详细信息
    通讯作者:

    申永前,博士,高级工程师,硕士生导师,研究方向为电磁波吸收材料  E-mail:syqch@163.com

  • 中图分类号: TB333

Fabrication and microwave absorbing properties of CCB@Fe3O4/ NR absorbing films

Funds: China Postdoctoral Science Foundation (2022 MD713777); Natural Science Foundation of Gansu Province (21 JR7 RA223); National Natural Science Foundation of China-Joint Fund Project (U22 A20175)
More Information
    Corresponding author: SHEN Yongqian, ZHANG Fan, ZHU Jian, et al. Fabrication and microwave absorbing properties of
  • 摘要: 在电子设备使用愈发普遍的同时,电磁污染问题也日益严重,研发可以减轻甚至消除电磁污染的微波吸收材料越来越重要。Fe3O4因高居里温度、稳定性较好和磁损耗可调等优点而在吸波领域倍受关注,然而由于其存在介电常数低、阻抗匹配差、质量重等缺点,严重限制了它的进一步应用。本文首先通过溶胶凝胶法制备了导电炭黑(CCB)@Fe3O4复合材料,再经过开炼、混炼及硫化过程制备了CCB@Fe3O4/NR吸波胶片。CCB@Fe3O4复合材料的引入可增强样品的界面损耗和极化损耗,而CCB在提供高导电性和介电常数的同时,还可增强材料的力学性能,最终样品在3.6 GHz处达到-40.5 dB的最佳反射损耗,有效吸收带宽为0.72 GHz,厚度为5.0 mm。CCB@Fe3O4/NR吸波胶片的反射损耗性能(a)和微波吸收机制图(b)

     

  • 图  1  24wt% CCB@Fe3O4/NR (a,d),29wt% CCB@Fe3O4/NR (b,e),33wt% CCB@Fe3O4/NR (c,f)样品的EPMA照片

    Figure  1.  EPMA images of 24wt% CCB@Fe3O4/NR (a, d), 29wt% CCB@Fe3O4/NR (b, e) and 33wt% CCB@Fe3O4/NR (c, f)

    图  2  CCB@Fe3O4复合材料的TEM照片(a,b)和HRTEM照片(c); CCB和CCB@Fe3O4复合材料的XRD谱图(d); Fe3O4,CCB,NR和CCB@Fe3O4/NR吸波胶片的FTIR谱图(e); CCB@Fe3O4复合材料的VSM谱图(f)

    Figure  2.  TEM (a, b) and HRTEM (c) images of CCB@Fe3O4 composites; XRD patterns (d) of CCB and CCB@Fe3O4 composites; FTIR patterns (e) of Fe3O4, CCB, NR and CCB@Fe3O4/NR absorbing films; VSM patterns (f) of CCB@Fe3O4 composites

    图  3  CCB@Fe3O4/NR吸波胶片的应力应变曲线

    Figure  3.  Stress-strain curve of CCB@Fe3O4/NR absorbing films

    图  4  CCB@Fe3O4/NR吸波胶片的复介电常数的实部ε' (a)和虚部ε" (b),复磁导率的实部μ' (e)和虚部μ" (f),介电损耗角正切tan δε (c)和磁损耗角正切tan δμ (g),Cole-Cole半圆(d)和μ ″(μ ′)−2f −1曲线(h)

    Figure  4.  Frequency dependences of the real (a) and imaginery (b) part of the complex permittivity, real (e) and imaginary (f) part of the complex permeability, the dielectric loss tangent (c) and magnetic loss tangent (g), Cole-Cole semicircles (ε′ versus ε″) (d) and frequency dependences of μ ″(μ ′)−2f −1 (h) for CCB@Fe3O4/NR absorbing films

    图  5  24wt% CCB@Fe3O4/NR (a),29wt% CCB@Fe3O4/NR (b)和33wt% CCB@Fe3O4/NR (c)的传导损耗(εc″)和极化损耗(εp″)的频率相关性曲线

    Figure  5.  Frequency dependency of conduction loss (εc″) and polarization loss (εp″) for 24wt% CCB@Fe3O4/NR (a), 29wt% CCB@Fe3O4/NR (b) and 33wt% CCB@Fe3O4/NR (c)

    图  6  24wt% CCB@Fe3O4/NR (a,d,g),29wt% CCB@Fe3O4/NR (b,e,h)和33wt% CCB@Fe3O4/NR (c,f,i)的Cole-Cole曲线

    Figure  6.  The Cole-Cole plots for 24wt% CCB@Fe3O4/NR (a, d, g), 29wt% CCB@Fe3O4/NR (b, e, h) and 33wt% CCB@Fe3O4/NR (c, f, i)

    图  7  24wt% CCB@Fe3O4/NR (a,d),29wt% CCB@Fe3O4/NR (b,e)和33wt% CCB@Fe3O4/NR (c,f)的3D和2D反射损耗图;24wt% CCB@Fe3O4/NR (g),29wt% CCB@Fe3O4/NR (h)和33wt% CCB@Fe3O4/NR (i)的2D阻抗匹配图

    Figure  7.  3D and 2D maps of RL in 2.0~18.0 GHz with a diverse matching thickness (1.0~5.0 mm) for 24wt% CCB@Fe3O4/NR (a, d), 29wt% CCB@Fe3O4/NR (b, e) and 33wt% CCB@Fe3O4/NR (c, f); 2D maps of Z values of 24wt% CCB@Fe3O4/NR (g), 29wt% CCB@Fe3O4/NR (h) and 33wt% CCB@Fe3O4/NR (i)

    图  8  24wt% CCB@Fe3O4/NR (a,d),29wt% CCB@Fe3O4/NR (b,e)和33wt% CCB@Fe3O4/NR (c,f)的干涉相消图

    Figure  8.  Simulations of the ƒm versus tm for 24wt% CCB@Fe3O4/NR (a, d), 29wt% CCB@Fe3O4/NR (b, e) and 33wt% CCB@Fe3O4/NR (c, f) under the λ/4 model

    图  9  CCB@Fe3O4/NR吸波胶片的衰减因子(α)曲线

    Figure  9.  Frequency dependences of the attenuation constant (α) for CCB@Fe3O4/NR absorbing films

    图  10  CCB@Fe3O4/NR吸波胶片的吸波机制图

    Figure  10.  Microwave absorbing mechanism of CCB@Fe3O4/NR absorbing films

    表  1  导电炭黑(CCB)@纳米四氧化三铁(Fe3O4)/天然橡胶(NR)吸波胶片的填料配方

    Table  1.   Filler formula of Conductive carbon black (CCB)@nano ferroferric oxide (Fe3O4)/ natural rubber (NR) absorbing films

    SampleNR/gDMPPD/gC18H36O2/gCZ/gZnO/nano-ZnO/gCCB@Fe3O4/gS/g
    24 wt% CCB@Fe3O4/NR1001215352
    29 wt% CCB@Fe3O4/NR1001215452
    33 wt% CCB@Fe3O4/NR1001215552
    下载: 导出CSV

    表  2  CCB@Fe3O4/NR吸波胶片的力学性能

    Table  2.   Mechanical properties of CCB@Fe3O4/NR absorbing films

    Sample100% Modulus /MPa300% Modulus /MPaTensile strength /MPaBreak elongation/%Shore hardness
    24 wt% CCB@Fe3O4/NR1.793.62 8.92663.8863
    29 wt% CCB@Fe3O4/NR2.636.7316.18635.2870
    33 wt% CCB@Fe3O4/NR2.615.1810.10626.8878
    下载: 导出CSV

    表  3  CCB@Fe3O4/NR吸波胶片与类似工作的电磁波吸收性能对比

    Table  3.   Comparison of electromagnetic wave absorption performance of CCB@Fe3O4/NR absorbing films with similar work

    SampleThickness/mmRL/dBEAB/GHzReference
    CCB/NR/epoxidized NR3.0−23.583.04[23]
    CCB/NR5.5−15.643.20[45]
    CCB/Methacrylate grafted NR/−22.381.68[46]
    Fe3O4/Thermoplastic NR9.0−25.512.70[47]
    CCB@Fe3O4/NR5.0−40.50.72This work
    下载: 导出CSV
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出版历程
  • 收稿日期:  2022-09-28
  • 修回日期:  2022-12-22
  • 录用日期:  2022-12-26
  • 网络出版日期:  2023-01-17

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