Prediction of mechanical properties of manufactured sand polymer-modified mortar based on genetic optimization algorithm - backpropagation neural network
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摘要: 对聚合物改性砂浆(PMM)进行力学性能评价是保证安全使用的必要条件。为快速准确的获得具有优异力学性能的PMM,设计了拓扑结构为6-14-2的反向传播的神经网络(BPNN)预测模型,并使用遗传优化算法(GA)进行优化。GA-BPNN模型的输入层为水泥、纤维素醚、可再分散乳胶粉、消泡剂、凝灰岩石粉和粉煤灰的含量,输出层为抗压强度和粘结强度。数据集为520个,其中60%的数据用于建立模型,40%的数据用于验证模型。以实测抗折强度、抗压强度和粘结强度作为PMM的力学性能评价指标,通过相关性矩阵分析和主成分分析确定原材料与PMM力学性能之间的关系,同时对力学性能评价指标进行对比分析。结果表明:在7d和28d时,可再分散乳胶粉和消泡剂与PMM力学性能发展呈正相关;7 d时,石粉、粉煤灰与抗压、抗折强度呈负相关,纤维素醚与粘结强度呈正相关;28d时,水泥与抗压、粘结和抗折强度负相关,与石粉、粉煤灰呈正相关。GA优化算法可以显著提升BPNN模型的预测精度,GA-BPNN对抗压强度和粘结强度的预测性能评价指标分别为R2 = 0.918、RMAE = 17.507、RMAPE = 0.299、RRMSE = 7.849;R2 = 0.922、RMAE = 17.101、RMAPE = 0.282、RRMSE = 8.077。因此,GA-BPNN可以为PMM在力学性能方面提供精确的预测并对其配合比设计进行指导,对于工程实践具有重要意义。Abstract: Evaluating the mechanical performance of polymer modified mortar (PMM) is essential to ensure safe usage. To efficiently and accurately obtain PMM with excellent mechanical properties, a backpropagation neural network (BPNN) prediction model with a topology structure of 6-14-2 was designed and optimized using a genetic algorithm (GA). The input layer of the GA-BPNN model comprised cement, cellulose ether, dispersible polymer powder, antifoam, limestone powder, and fly ash content, with the output layer encompassing compressive strength and bond strength. The dataset consisted of 520 data points, of which 60% was used to build the model and 40% to validate the model. Experimental flexural strength, compressive strength, and bond strength were taken as the evaluation indicators for PMM's mechanical properties. The relationship between raw materials and PMM mechanical properties was determined through correlation matrix analysis and principal component analysis, along with comparative analysis of mechanical performance indicators. The results indicate that at 7 d and 28 d, the development of PMM mechanical properties is positively correlated with dispersible polymer powder and antifoam. At 7 d, limestone powder and fly ash are negatively correlated with compressive and flexural strength, while cellulose ether is positively correlated with bond strength. At 28 d, cement is negatively correlated with compressive, bond, and flexural strength, and positively correlated with limestone powder and fly ash. The GA optimization algorithm can significantly enhance the prediction accuracy of the BPNN model. The predictive performance indicators of GA-BPNN for compressive strength and bond strength are R2 = 0.918、RMAE = 17.507、RMAPE = 0.299、RRMSE = 7.849; R2 = 0.922、RMAE = 17.101、RMAPE = 0.282、RRMSE = 8.077. Thus, GA-BPNN can provide accurate predictions for the mechanical performance of PMM and guide its mix design, which is of great significance for engineering practice.
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表 1 水泥、石粉和粉煤灰的化学组成和比表面积
Table 1. Chemical composition and specific surface area of stone powder and fly ash
Materials SiO2/wt% Fe2O3/wt% Al2O3/wt% CaO/wt% MgO/wt% SO3/wt% K2O/wt% LOI/wt% Specific surface
area /(m2·kg−1)Cement 26.36 4.49 10.62 49.27 3.24 2.01 1.27 3.71 853 Fly ash 45.19 2.19 24.43 4.59 0.78 0.49 1.35 2.62 1220 Stone powder 60.32 3.29 20.14 5.38 4.59 0.06 3.04 4.29 1440 Note: LOI–Loss on ignition. 表 2 凝灰岩机制砂主要的性能指标
Table 2. Main indicators of tuff manufactured sand
Fineness modulus Stone powder
content /%Apparent
density/(kg·m−3)Packing
density /(kg·m−3)Voidage/% Crushing index/% Methylene blue
value/(g·kg−1)2.4 9 2690 1710 39 9 2.1 表 3 聚合物改性砂浆配合比
Table 3. PMM mixing ratio (kg·m−3)
Item NO. Cement Cellulose ether Dispersible polymer powder Antifoam Stone powder GradeⅡ fly ash O 460.00 - - - - - A1-CE 460.00 0.23 - - - - A2-CE 460.00 0.46 - - - - A3-CE 460.00 0.69 - - - - A4-CE 460.00 0.92 - - - - B1-DPP 460.00 0.46 4.6 - - - B2-DPP 460.00 0.46 9.2 - - - B3-DPP 460.00 0.46 13.8 - - B4-DPP 460.00 0.46 18.4 - - - C1-AF 460.00 0.46 13.8 0.092 - - C2-AF 460.00 0.46 13.8 0.184 - - C3-AF 460.00 0.46 13.8 0.368 - - C4-AF 460.00 0.46 13.8 0.736 - - D1-SP 437.00 0.46 13.8 0.184 23.0 - D2-SP 414.00 0.46 13.8 0.184 46.0 - D3-SP 391.00 0.46 13.8 0.184 69.0 - D4-SP 368.00 0.46 13.8 0.184 92.0 - D5-SP 345.00 0.46 13.8 0.184 115.0 - E1-FA 437.00 0.46 13.8 0.184 - 23.0 E2-FA 414.00 0.46 13.8 0.184 - 46.0 E3-FA 391.00 0.46 13.8 0.184 - 69.0 E4-FA 368.00 0.46 13.8 0.184 - 92.0 E5-FA 345.00 0.46 13.8 0.184 - 115.0 F1-SPFA 368.00 0.46 13.8 0.184 36.8 55.2 F2-SPFA 368.00 0.46 13.8 0.184 46.0 46.0 F3-SPFA 368.00 0.46 13.8 0.184 55.2 36.8 Notes: A-CE–Various amounts of cellulose ether; B-DPP–Various amounts of dispersible polymer powder; C-AF–Various amounts of antifoam; D-SP–Various amounts of stone powder; E-FA–Various amounts of fly ash; F-SPFA–Combined addition of stone powder and fly ash. -
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