碳纤维增强含酯键环氧树脂基复合材料的化学降解与回收

Chemical degradation and recovery of carbon fiber reinforced epoxy resin matrix composites containing ester bond

  • 摘要: 随着环氧树脂基碳纤维复合材料的广泛应用,其废旧产品的回收成为低碳发展的重要问题。采用GC-MS、FTIR、XPS、SEM等表征方法研究了含酯键的环氧树脂基碳纤维复合材料的树脂降解机制及降解过程对回收碳纤维结构和性能的影响。研究结果表明:在苯甲醇用量120 mL、质量比W(NaOH)∶W(ZnCl2)=1∶1和降解温度190℃的前提下,最佳降解时间为1 h,较优的降解配方为NaOH和树脂均为1 g。降解得到的产物静置分层,上层清液的苯甲醇含量达99%;环氧树脂的降解机制为苯甲醇在碱性环境下电离生成苄氧基,苄氧基进攻环氧树脂中的酯键,发生酯交换反应,使酯键断裂实现降解,生成苯甲醇酯及醇阴离子,苯甲醇酯在碱性环境下发生皂化反应重新生成苯甲醇,酯交换反应和皂化反应重复进行,直至最终降解完成;回收碳纤维与原始碳纤维的表面O/C、表面光洁程度均在一个水平,回收碳纤维的强度保留率达97%。

     

    Abstract: With the wide application of epoxy resin-based carbon fiber composites, the recycling of their waste products had become an important issue for low-carbon development. The resin degradation mechanism of epoxy resin-based carbon fiber composites containing ester bonds and the effect of degradation process on the structure and properties of recycled carbon fibers were studied by GC-MS, FTIR, XPS, SEM and other characterization methods. The results show that the optimal degradation time is 1 h under the conditions of benzyl alcohol dosage of 120 mL, mass ratio W (NaOH)∶W (ZnCl2)=1∶1 and degradation temperature of 190℃, and the optimal dosages of NaOH and resin are both 1 g. The degradation products are separated by standing stratification, and the content of benzyl alcohol in the supernatant is 99%. The degradation mechanism of the resin is as follows: Firstly, benzyl alcohol is ionized to generate benzyloxy group in an alkaline environment, and the benzyloxy groups attack ester bonds in the resin, and transesterification reaction occures to break the ester bond to achieve degradation. Benzyl alcohol ester and alcohol anion are produced by transesterification reaction. Next, the benzyl alcohol ester undergoes saponification reaction in alkaline environment to regenerate benzyl alcohol. The transesterification reaction and the saponification reaction are repeated until the final degradation is completed. The surface O/C and surface smoothness of the recycled carbon fibers and the original carbon fibers are at the same level, and the strength retention rate of the recycled carbon fibers reaches 97%.

     

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