PDMS与MXene协同改善碳纤维复合材料的电磁屏蔽效能及环境耐久性研究

Synergistically enhanced electromagnetic shielding efficiency and environmental durability of carbon fiber composites by PDMS and MXene

  • 摘要: 针对跨海飞行器对轻质高效电磁屏蔽材料的迫切需求,研制了一种兼具优异电磁屏蔽性能与环境耐久性的超疏水碳纤维复合材料。以碳纤维复合材料(Carbon Fiber Reinforced Polymer, CFRP)为结构基体,采用逐层功能化策略构建了MXene导电层与聚二甲基硅氧烷(Polydimethylsiloxane, PDMS)和纳米颗粒复合超疏水保护层,形成CFRP-MXene-PDMS多层结构体系。性能测试结果表明:PDMS层的引入使材料表面接触角达到164°,实现了超疏水特性,有效阻隔了环境中的水汽和氧气渗透,对MXene导电层形成关键保护,使其在环境加速老化后仍保持优异的电磁屏蔽性能,屏蔽效能衰减率控制在15%以内;同时,纳米颗粒的引入与PDMS协同构建了稳定的微纳粗糙结构,显著增强了功能层与基体间的界面结合力,从而对复合材料的准静态拉伸性能产生积极调控作用,提升了整体结构的完整性。本研究通过"导电-防护"一体化的材料设计思路,创新性地利用超疏水层解决了MXene的环境稳定性难题,为开发适用于长航时跨海飞行器的轻量化、长寿命电磁屏蔽材料提供了新的技术路径和理论支撑。

     

    Abstract: In response to the urgent demand for lightweight and efficient electromagnetic shielding materials in cross-sea aircraft, a superhydrophobic carbon fiber composite with excellent electromagnetic shielding performance and environmental durability has been developed. Using carbon fiber reinforced polymer (CFRP) as the structural substrate, a layer-by-layer functionalization strategy was employed to construct MXene conductive layers and a polydimethylsiloxane (PDMS) and nanoparticle composite superhydrophobic protective layer, forming a CFRP-MXene-PDMS multilayer structure. Performance tests demonstrated that the introduction of the PDMS layer resulted in a material surface contact angle of 164°, achieving superhydrophobicity, which effectively blocked the penetration of environmental moisture and oxygen, providing crucial protection for the MXene conductive layer. This protection enabled the material to maintain excellent electromagnetic shielding performance after accelerated environmental aging, with the shielding effectiveness attenuation rate controlled within 15%. Simultaneously, the introduced nanoparticles synergized with PDMS to form a stable micro-nano hierarchical architecture, which substantially strengthened the interfacial adhesion between functional layers and the substrate. This structural enhancement effectively improved the composite's quasi-static tensile performance and contributed to the overall structural integrity. This study, through an integrated "conductive-protective" material design approach, innovatively utilizes a superhydrophobic layer to address the environmental stability challenges of MXene, providing a new technical pathway and theoretical support for the development of lightweight, long-life electromagnetic shielding materials suitable for long-endurance cross-sea aircraft.

     

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