C/C复合材料氧乙炔烧蚀多物理场仿真及分区烧蚀机制

Multiphysics simulation and zonal ablation mechanism of oxyacetylene ablation in C/C composites

  • 摘要: 为研究氧乙炔烧蚀试验参数及多物理场分布对C/C复合材料烧蚀机制的影响,基于氧乙炔烧蚀方法,建立了烧蚀模型,并借助多物理场耦合仿真技术计算烧蚀过程中的温度场、流场与化学反应场。通过扫描显微镜观察烧蚀形貌并结合仿真计算结果,揭示材料在不同试验条件的分区烧蚀机制。研究表明,通过仿真计算获得的试样烧蚀表面温度场分布与试验测试结果吻合度较高,烧蚀表面气流速率从中心点至边缘先增大后减少,烧蚀距离10 mm与20 mm的反应气体含量分布呈现两种非线性变化。C/C复合材料烧蚀中心区以热化学烧蚀为主,其中烧蚀距离为10 mm时以O2的热氧化为主,烧蚀距离为20 mm时以H2O/O2的热氧化为主;烧蚀过渡区以高速气流的机械剥蚀为主,H2O/O2的热氧化为辅;烧蚀边缘区以H2O热氧化烧蚀和H2刻蚀为主,气流机械剥蚀为辅。

     

    Abstract: To investigate the effects of oxyacetylene ablation test parameters and multiphysics distribution on the ablation mechanism of C/C composites, an ablation model was developed based on the oxy-acetylene ablation method. The temperature field, flow field, and chemical reaction field during the ablation process were simulated using multiphysics coupling simulation technology. The ablation morphology was observed via scanning electron microscopy, and combined with the simulation results, and the ablation mechanisms under different test conditions were elucidated. The research demonstrates that the temperature field distribution obtained from the multiphysics coupling simulation of oxy-acetylene ablation of C/C composites exhibits a high degree of consistency with experimental results. The gas flow rate on the ablated surface of the specimen initially increases and then decreases from the center to the edge. The mass fractions of reactive gases at ablation distances of 10 mm and 20 mm exhibit two non-linear changes. Thermochemical ablation predominates in the central ablation region of C/C composites. Among them, thermal oxidation by O₂ is the primary process at an ablation test distance of 10 mm, while thermal oxidation by H₂O/O₂ dominates at distance of 20 mm. Mechanical erosion by high-speed gas flow is predominant in the transition ablation region, supplemented by thermal oxidation from H₂O/O₂. Thermal oxidation by H₂O and etching by H₂ are dominant in the edge ablation region, with mechanical erosion by gas flow playing a secondary role.

     

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