纳米颗粒增强复合焊料制备的研究进展

Progress on the preparation of nanoparticle-reinforced composite brazing alloys

  • 摘要: 随着电子封装技术向高集成、微型化和高可靠性方向发展,传统无铅焊料在力学性能、润湿性及热稳定性等方面面临诸多挑战。纳米颗粒增强复合焊料因其独特的尺寸效应、高比表面积及界面活性,在细化焊缝组织、提升接头力学性能及抑制化合物过度生长等方面表现出优势,成为无铅焊料性能优化的重要途径之一。本文系统综述了近年来纳米颗粒增强无铅复合焊料的制备方法,包括机械共混法、超声辅助法、原位合成法及电化学沉积法,重点分析了各类方法的原理、工艺特点及其对焊料组织与性能的影响。同时,归纳了当前制备技术中存在的颗粒团聚、界面润湿性差、工艺复杂及成本高等问题,并对未来发展方向进行了展望,旨在为高性能绿色封装材料的研发提供理论依据与技术参考。

     

    Abstract: As electronic packaging technology advances toward higher integration, miniaturization, and enhanced reliability, traditional lead-free solders face numerous challenges in mechanical properties, wettability, and thermal stability. Nanoparticle-reinforced composite solders, owing to their unique size effects, high specific surface area, and interfacial activity, demonstrate significant advantages in refining microstructure, enhancing mechanical properties, and suppressing excessive intermetallic compound (IMC) growth. This makes them a crucial approach for optimizing lead-free solder performance. This paper systematically reviews recent preparation methods for nanoparticle-reinforced lead-free composite solders, including mechanical blending, ultrasonic-assisted methods, self-propagating particle formation, and electrochemical deposition. It focuses on analyzing the principles, process characteristics, and effects on solder microstructure and properties of each method. It also summarizes current challenges in preparation techniques, such as particle agglomeration, poor interfacial wettability, complex processes, and high costs, while outlining future development directions. This review aims to provide theoretical foundations and technical references for the development of high-performance green packaging materials.

     

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