三维角联锁衬经机织结构的成型分析及其复合材料压缩性能

Forming analysis of three-dimensional angle-interlock structures with warp insertion and its composites’ compressive property

  • 摘要: 三维角联锁机织复合材料(3DAWCs)具有轻质高强特征,并可通过引入衬经纱进一步提升其抗压性能。本研究通过实验表征和虚拟纤维模型,探究衬经纱对3DAWCs内部纱线形态及压缩性能的影响机制。实验结果表明衬经纱可引起3DAWCs中经向纱线取向的提升,并改善经向压缩性能;同时会引起纬纱屈曲,导致纬向抗压性能下降。高衬经比试样(AWC2)较无衬经试样(AWC0)经向抗压强度提高90.7%,纬向抗压强度下降39.9%。此外,衬经占比对3DAWCs经纬向压缩失效形貌均影响显著。高衬经比试样经向压缩失效主要集中在端部,其纬向压缩失效主要呈现剪切破坏。通过模型分析揭示了纱线形态形成机制,发现衬经纱的引入会导致经纱与纬纱间的相互作用状态改变,使得纬纱屈曲。

     

    Abstract: Three-dimensional angle-interlock woven composites (3DAWCs) are characterized by lightweight and high strength and their compressive performance can be further improved by introducing warp insertions. The influencing mechanism of warp insertions on the internal yarn morphology and compression performance of 3DAWCs was explored through experimental characterization and virtual fiber model. The experimental results shows that the warp insertions can improve the orientation of warp yarns in 3DAWCs and enhance the warp compressive performance; at the same time, warp insertions can cause the undulation of weft yarns, leading to a decrease in weft compressive performance. Compared with the sample without warp insertions (AWC0), a high warp insertion ratio sample (AWC2) can increase the warp compressive strength by 90.7%, but may reduce the weft compressive strength by 39.9%. In addition, the warp insertion propo§rtion has a significant impact on the warp and weft compressive failure morphology of 3DAWCs. For the sample with a high warp insertion ratio, the warp compressive failure mainly occurs at the ends, while the weft compressive failure mainly presents shear failure. Through virtual fiber model analysis, the formation mechanism of yarn morphology is revealed. It is found that the introduction of warp insertion may lead to a change in the interaction state between the warp and weft yarns, resulting in the weft yarns to undulate.

     

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