基于虚拟纱线嵌入方法的展宽布复合材料层合板弯曲性能研究

Research on Bend Properties of Spread-Tow Fabric Reinforced Composite Laminate Based on Virtual Tow Embedded Method

  • 摘要: 展宽布增强复合材料层合板在航空航天领域有广泛应用,但由于该类复合材料具有铺层薄、层数多的特点,仿真建模十分困难。本文针对碳纤维展宽布复合材料层合板的弯曲性能开展研究,提出虚拟纱线嵌入单元(Virtual Tow Embedded Method, VTE)建模方法,构造展宽布增强复合材料层合板弯曲试样的全尺寸数值分析模型。针对展宽纱和基体材料分别建立损伤模型,模拟复合材料样件的弯曲损伤和失效过程。通过 VTE 模型预测了展宽布织物厚度为 0.08 mm、 0.10 mm 和 0.20 mm的复合材料层合板的弯曲性能,揭示了材料的破坏机制,分析了铺层厚度对弯曲性能的影响规律。利用三点弯曲实验验证了 VTE 模型仿真结果的准确性,与实验结果平均值相比,上述三组参数的 VTE 模型弯曲强度预测误差分别为 1.84%、2.24%、2.32%。减小展宽布厚度可显著提升层合板的弯曲强度,当展宽布厚度由 0.20 mm降低到 0.08 mm时,层合板的弯曲强度由658.47 MPa提高到839.59 MPa,提升了 27.51%。

     

    Abstract: Spread-tow fabric reinforced composite laminates are widely used in aerospace applications. However, their numerical modeling presents significant challenges due to the ultra-thin plies and high ply count. This study investigates the bend properties of carbon fiber spread-tow composite laminates. A Virtual Tow Embedded (VTE) modeling method is proposed to develop full-scale finite element models of bend test specimens. Damage models for both the spread-tow fibers and matrix material are established to simulate the bend damage and failure processes. The VTE models are used to predict the bend properties of laminates with fabric thicknesses of 0.08 mm, 0.10 mm, and 0.20 mm, revealing the dominant failure mechanisms and analyzing the effect of ply thickness on the flexural response. Validation against three-point bend experiments confirms the accuracy of the VTE model predictions. Compared with the experimental averages, the prediction errors in bend strength by the VTE model for the three thickness groups (0.08 mm, 0.10 mm, and 0.20 mm) are 1.84%, 2.24%, and 2.32%, respectively. Reducing the spread-tow fabric thickness significantly enhances the bend strength of the laminate. When the fabric thickness decreases from 0.20 mm to 0.08 mm, the bend strength increases from 356.67 N to 454.78 N, a 27.51% improvement.

     

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