平纹编织CFRP-钢板复合结构抗爆性能

Anti-explosion performance of plain woven CFRP-steel composite structure

  • 摘要: 纤维金属层压板(Fiber Metal Laminates,FML)因结合了复合材料与金属材料各自的优势正逐步在航空航天、汽车制造、国防设施等多个领域得到广泛应用,在这些领域中,如何提升其抗爆性能始终是研究人员关注的焦点。为研究平纹编织碳纤维增强聚合物基复合材料(Carbon Fiber Reinforced Polymer,CFRP)-钢板的抗爆性能,着重探究了CFRP敷设方式及CFRP/钢板厚度比对结构抗爆性能的影响,首先对5种等面密度构型进行近场爆炸实验,对比分析了不同构型的抗爆性能并结合宏-细观损伤模式揭示复合结构防护机制。在此基础上,采用ABAQUS有限元分析软件探究了S+C构型等面密度下CFRP/钢板厚度比对结构抗爆性能的影响。研究结果表明:S+C构型具有最佳的抗爆性能,其相对于纯钢板抗爆性能提升量为46.18%;爆炸冲击下,平纹编织CFRP-钢板主要通过钢板塑性变形、CFRP-钢板界面分层、CFRP层间分层、基体开裂/破碎、纤维-基体分离、纤维断裂失效模式起到防护效果,其中背爆面CFRP通过拉伸断裂和层间分层起到的防护效果较为明显;在等面密度条件下,平纹编织CFRP-钢板复合结构存在最佳的厚度匹配关系,当CFRP/钢板厚度比例为4∶1时复合结构具有最佳的抗爆性能。

     

    Abstract: Fiber metal laminates (FML), which combine the advantages of composite and metallic materials, are gaining widespread application in aerospace, automotive manufacturing, defense facilities, and other fields. In these domains, enhancing the blast resistance of FMLs remains a key focus for researchers. To investigate the blast resistance of plain-woven carbon fiber reinforced polymer (CFRP)-steel laminates, this study focuses on the effects of CFRP layup and the CFRP/steel thickness ratio on structural blast resistance. Initially, near-field blast experiments were conducted on five configurations with equal areal densities. Comparative analysis of the blast resistance across configurations was performed, and structural protection mechanisms were revealed by examining macroscopic and microscopic damage modes. Based on these findings, the ABAQUS finite element software was used to explore how the CFRP/steel thickness ratio in S+C configurations with equal areal densities affects blast performance. The results indicate that the S+C configuration exhibits the optimal blast resistance, achieving a 46.18% improvement over that of pure steel plates. Under blast impact, the primary protective mechanisms of the plain-woven CFRP-steel composite include plastic deformation of the steel plate, delamination at the CFRP-steel interface, interlayer delamination within CFRP, matrix cracking/fracturing, fiber-matrix separation, and fiber fracture. Notably, CFRP on the back blast face provides effective protection through tensile fracture and interlayer delamination. For structures with equal areal densities, there exists an optimal thickness match, with the best blast performance achieved when the CFRP/steel thickness ratio is 4:1.

     

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