高导热d-Ti3C2Tx/聚酰亚胺薄膜的制备及摩擦学性能

Preparation and tribological properties of high thermal conductivity d-Ti3C2Tx/polyimide films

  • 摘要: 聚酰亚胺(PI)因其出色的力学性能和高热稳定性而被广泛使用,但其本征导热性较低、高温蠕变性和摩擦学性能有限,难以满足严苛工况需求。本研究通过刻蚀剥离Ti3AlC2 MAX相制备d-Ti3C2Tx MXene纳米材料并对其进行了物相结构表征。然后采用原位聚合的方法将d-Ti3C2Tx MXene纳米片引入PI基体中,制备出d-Ti3C2Tx/PI薄膜,系统研究了其对复合材料性能的影响。研究结果表明,d-Ti3C2Tx MXene在聚合物基体中构建了有效的导热网络,显著提高了复合材料的热导率,MXene的添加量为5wt%时复合薄膜的热导率较纯PI提高了约8倍。MXene高刚度结构有效提升了材料的储能模量和300℃下的抗蠕变性能;在摩擦过程中,MXene纳米片可在摩擦副表面形成良好的转移膜,与纯PI相比复合材料的COF降低了约8.3%。与传统无机填料相比,MXene在分散性及增强效果方面表现出更显著优势。本研究系统评估了MXene对PI复合材料多性能的增强效应,提出了构建多功能导热网络与摩擦减阻界面的复合增强机制,为高性能聚酰亚胺基复合材料的设计与应用提供了理论和技术支撑。

     

    Abstract: Polyimide (PI) has been widely used due to its excellent mechanical properties and thermal stability. However, its inherently low thermal conductivity, high-temperature creep behavior, and limited tribological performance restrict its application under demanding conditions. In this study, delaminated d-Ti3C2Tx MXene nanosheets were synthesized via selective etching and exfoliation of the Ti3AlC2 MAX phase, and their structural characteristics were analyzed. These nanosheets were then incorporated into the PI matrix via in situ polymerization to fabricate d-Ti3C2Tx/PI composite films. The incorporation of MXene constructs effective thermal conduction pathways within the polymer, significantly enhancing the composite's thermal conductivity-up to an eightfold increase compared to pure PI at a filler loading of 5wt%. The rigid layered structure of MXene improves the storage modulus and high-temperature creep resistance of the composite, especially at 300℃. Furthermore, during the friction process, MXene facilitates the formation of a stable transfer film on the contact surface, reducing the coefficient of friction (COF) by approximately 8.3% compared to pure PI. Compared with conventional inorganic fillers, MXene exhibits superior dispersibility and reinforcement efficiency. This work systematically evaluates the multifunctional reinforcement effects of MXene in PI composites and proposes a dual enhancement mechanism based on thermal conduction network construction and tribological interfacial regulation, providing both theoretical insight and practical guidance for the development of high-performance PI-based composites.

     

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