聚脲涂覆位置与厚度对碳化硅/超高分子量聚乙烯纤维复合装甲抗侵彻性能的影响—试验与数值模拟

Effect of polyurea coating position and thickness on the anti-penetration performance of SiC / ultra-high molecular weight polyethylene fiber composite armor: experiments and numerical simulation

  • 摘要: 为满足单兵防护系统对轻质高强防弹材料的迫切需求,本文系统研究了聚脲涂层对拼接式六边形碳化硅(SiC)/超高分子量聚乙烯(UHMWPE)纤维复合结构抗侵彻性能的增强机制。通过将聚脲分别涂覆于SiC陶瓷迎弹面(PSU构型)与背弹面(SPU构型),设计并制备了多种不同构型的复合靶板。结合一级轻气炮弹道试验与ABAQUS/Explicit精细化数值仿真,系统分析了不同构型在7.62 mm穿甲弹冲击下的动态响应、损伤演化与能量耗散过程。研究发现,聚脲涂层可显著提升复合结构抗侵彻性能,且SPU构型的防护效能优于PSU构型,这归因于SPU构型中聚脲层通过反射拉伸波缓解陶瓷背弹面应力集中、有效捕获陶瓷碎片,并借助自身大变形进一步耗散能量,从而延长侵彻时间、优化能量吸收路径。此外,聚脲厚度在1~4 mm范围内时,结构抗侵彻性能随厚度增加而提高,至4 mm后增强趋势逐渐平缓。通过增加SiC厚度可进一步协同增强防护性能,其中8 mm SiC与4 mm聚脲、4 mm UHMWPE纤维组成的DSPU-4构型综合性能最优,其背面变形量较基准结构降低81.5%。本研究成果可为轻质复合防弹结构的优化设计与性能提升提供理论与试验参考。

     

    Abstract: To address the demand for lightweight and high-strength ballistic materials in individual protection, this study investigates the strengthening mechanism of polyurea coatings on the ballistic resistance of spliced hexagonal SiC/UHMWPE fiber composite structures. Polyurea was coated on the ceramic front (PSU) and back (SPU) surfaces to form different composite targets. Ballistic tests and ABAQUS/Explicit simulations were used to analyze dynamic response, damage evolution, and energy dissipation under 7.62 mm armor-piercing projectile impact. Results show that polyurea significantly improves anti-penetration performance, with the SPU configuration superior to the PSU. This is because the SPU polyurea layer reflects tensile waves to alleviate stress concentration at the ceramic back surface, effectively captures ceramic fragments, and dissipates additional energy through its large deformation, thereby prolonging penetration time and optimizing the energy absorption path. Within 1–4 mm, ballistic resistance increases with polyurea thickness but tends to saturate beyond 4 mm. Increasing SiC thickness further enhances protection synergistically. The DSPU-4 configuration (8 mm SiC/4 mm polyurea/4 mm UHMWPE fiber) achieves the best performance, reducing back-face deformation by 81.5% compared with the baseline structure. This work provides theoretical and experimental support for designing lightweight composite ballistic structures.

     

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