纤维褶皱对复合材料层合板压缩失效的影响效应分析

Study on the impact of fibre wrinkle on the compression of composite laminates

  • 摘要: 纤维褶皱是纤维增强复合材料难以避免的制造缺陷,致使复合材料层合板的力学性能尤其是压缩强度大幅下降。深入研究纤维褶皱对压缩失效的影响规律对于复合材料压缩强度的定量评估至关重要。本文采用数值分析和试验测试方法,探讨褶皱特征参数与压缩失效的关联规律。利用MATLAB和Python脚本在ABAQUS中创建具有可控褶皱几何形貌的几何模型,考虑基体塑性屈服,建立了包含纤维、基体和分层等多种损伤形式的分析模型。在此基础上分析纤维褶皱参数对层合板的压缩失效模式和压缩强度的影响效应。研究结果表明,无论是单向抑或多向层合板,其主控失效模式随着褶皱程度的增大从纤维扭结转变为分层损伤。对于所研究的单向层合板,失效模式转换的纤维褶皱角阈值介于4°~6°之间,而多向层合板的转变阈值则介于8°~9°之间。纤维褶皱角和褶皱区高度占比对单向层板压缩强度的影响存在敏感区和非敏感区。当层合板横截面上存在多个褶皱区时,分层损伤不一定发生在褶皱最严重的区域。当铺层褶皱角超过45o,由于铺层失稳导致承担的峰值纵向应力下降,由此所传递的层间剪切作用减弱,分层损伤不易发生。

     

    Abstract: Fibre wrinkle is an unavoidable manufacturing defect of fibre reinforced composites, which leads to a significant decrease in the mechanical properties, especially in the compressive strength of composite laminates. It is very important to study the effect of fibre wrinkle on compression failure for quantitative evaluation of compressive strength of composite materials. In this paper, the correlation between wrinkle characteristic parameters and compression failure was studied by numerical and experimental analysis. MATLAB and Python scripts were used to create the geometric model with controllable wrinkle geometry in ABAQUS. The damage model with multi-damage mode such as fibre kinking, matrix damage and delamination was established. The effects of fibre wrinkle parameters on compression failure mode and compressive strength of unidirectional and multidirectional laminates were analyzed based on the damage model. The results show that the dominant failure mode changes from fibre kinking to delamination with the increase of wrinkle severity, for either unidirectional or multidirectional laminates. For the unidirectional laminates studied, the threshold of fibre wrinkle angle for failure mode shift lies between 4° and 6°, while that for multidirectional laminates is between 8° and 9°. There exist sensitive and non-sensitive zones for the influence of fibre wrinkle angle and wrinkle area height ratio on compressive strength of unidirectional laminates. When there are multiple wrinkle areas in the cross-section of laminates, delamination does not necessarily occur in the most severely wrinkle area. For maximum ply wrinkle angle greater than 45o, delamination is less likely to occur because the peak longitudinal stresses carried by the ply decrease due to ply instability, resulting in a weak interlaminar shearing.

     

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