碳纤维3D机织预制体压实性能研究

Research on the compaction performance of carbon fiber 3D woven preforms

  • 摘要: 纺织复合材料预制体的横向压实是复合材料成型和制造过程中出现的一种重要变形模式。压实会改变预制体的微细观结构和纤维体积含量,进而影响最终复合材料的力学性能。本文对7种不同结构参数的碳纤维三维(3D)机织预制体进行了横向压实试验,利用微计算机断层扫描(Micro-CT)技术对比了不同结构预制体压实前后的微细观结构的变化,分析了结构参数对预制体压实变形性能的影响规律。结果发现:预制体组织结构交织点数量越大、纱线层数越多、经纱密度越高,预制体压实变形的压力峰值越大;保持阶段的载荷衰减与压力峰值和纤维间隙有关,压力峰值越大,纤维间隙越大,预制体保持阶段应力松弛越明显。

     

    Abstract: The transverse compaction of textile composite preforms represents a critical deformation mode occurring during composite forming and manufacturing processes. Compaction induces alterations in the preform's micro-scale architecture and fiber volume fraction, thereby influencing the mechanical properties of final composite materials. This study conducted transverse compaction experiments on seven carbon fiber 3D woven preforms with distinct structural parameters. Micro-computed tomography (Micro-CT) technology was employed to comparatively analyze microstructural evolution before and after compaction, elucidating the influence of structural parameters on compaction deformation behavior. The results revealed that: Preforms with higher numbers of structural interlacing points, increased yarn layer counts, and elevated warp yarn density exhibited greater peak compaction pressures; The load decay during the holding stage demonstrated correlation with both peak pressure and fiber gaps - higher peak pressures combined with larger inter-fiber gaps resulted in more pronounced stress relaxation during the holding phase.

     

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