硅氧烷改性环氧树脂/磷酸处理芳纶纤维复合材料的界面协同阻燃与抑烟效应

Interfacial Synergistic Flame Retardancy and Smoke Suppression in Siloxane-Modified Epoxy Resin/Phosphoric Acid-Treated Aramid Fiber Composites

  • 摘要: 芳纶纤维复合材料因其高强度、高模量和优异的耐热性,在航空航天、军事装备等领域具有重要应用价值。然而,其在燃烧过程中产生的大量有毒烟雾严重制约了其应用范围。本研究创新性地采用磷酸改性芳纶纤维与硅氧烷改性环氧树脂协同改性的方法,系统研究了复合材料的阻燃抑烟性能及其作用机制。通过优化磷酸处理浓度,发现40wt%磷酸处理使复合材料界面结合强度提升37.34%,层间剪切强度达50.97MPa。热分析表明,该复合材料在1000℃下的残炭率提高至56.8%,极限氧指数提升至33.2%。燃烧测试显示总烟雾释放量(TSP)相比未处理组降低了77.1%,最大比光密度(Ds,max)下降68.1%。微观结构表征证实,树脂纤维界面间硅-磷协同作用促进了致密Si-O-P-C炭层的形成,有效阻隔了热量和氧气的扩散。本研究为开发高性能阻燃复合材料提供了新的技术途径和理论依据。

     

    Abstract: Aramid fiber composites are of significant value in aerospace and military equipment due to their high strength, high modulus, and excellent heat resistance. However, their widespread application is limited by the large amounts of toxic smoke generated during combustion.An innovative approach was adopted by synergistically modifying aramid fibers with phosphoric acid and epoxy resin with siloxane. The flame retardancy and smoke suppression properties of the composites were systematically investigated. The phosphoric acid treatment concentration was optimized, and the interfacial bonding strength and residual char formation were analyzed.With 40wt% phosphoric acid treatment, the interfacial bonding strength of the composite increased by 50.9%, and the interlaminar shear strength reached 49.97 MPa. Thermal analysis showed that the residual char yield at 1000℃ improved to 56.8%, and the limiting oxygen index increased to 33.2%. Combustion tests revealed a 77.1% reduction in total smoke production (TSP) and a 68.1% decrease in maximum specific optical density (Ds,max). Microstructural characterization confirmed that the silicon-phosphorus synergistic effect at the resin-fiber interface promoted the formation of a dense Si-O-P-C char layer, effectively blocking heat and oxygen diffusion.This study provides a new technical approach and theoretical basis for developing high-performance flame-retardant composites.

     

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