曲线型复合材料豆荚杆的设计参数对其卷绕性能的影响

Influence of design parameters on coiling characteristics of curved composite lenticular booms

  • 摘要: 碳纤维复合材料透镜式豆荚杆具有质量轻、收纳率高、可设计的优点,在航天领域具有广泛的应用前景。本文研究了曲线型碳纤维复合材料豆荚杆的卷绕特性,比较了不同的卷绕半径、铺层参数、中心轮毂锥度对其性能的影响。制备了不同铺层数、铺设角度、纤维编织形式的豆荚杆,并进行了卷绕试验,获得了卷绕扭矩曲线。通过ABAQUS建立有限元模型,得到卷绕后应力分布,并将结果与实验进行了比较。结果表明,增大卷绕半径、使用平纹编织布和直筒型中心轮毂,将会增加卷绕力矩,使得卷绕变得困难。铺设0°单向带的豆荚杆在卷绕过程中会出现微屈曲的情况。中心轮毂采用锥度设计,可有效优化曲线型豆荚杆的收拢效果,缩减占用空间,降低收拢状态下的等效应力。该研究结果可为缠绕肋可展开天线的设计提供理论依据和子技术支撑。

     

    Abstract: The lenticular boom has excellent lightweight properties, high stowage efficiency and good design adaptability. It also has broad application potential in the aerospace field. This study investigates the coiling behavior of curved carbon fiber composite lenticular booms. It systematically evaluates how different coiling radii, layup configurations and central hub taper angles affect their mechanical performance. Researchers fabricated lenticular booms with different ply counts, layup orientations and fiber weave architectures. They conducted coiling tests to get coiling torque profiles. A finite element model was built using ABAQUS. This model helps determine the stress distribution after coiling. The numerical results were compared with the experimental data to verify their accuracy. The results show several key points. First, increasing the coiling radius, using plain-woven fabric or adopting a straight cylindrical central hub will increase coiling torque. This makes the coiling process more difficult. Second, lenticular booms with 0° unidirectional tapes experience micro-buckling during coiling. Third, a tapered central hub design can effectively improve the stowage performance of curved lenticular booms. It reduces the occupied volume and equivalent stress when the booms are stowed. The research findings provide a theoretical basis and technical support for the design of wound-rib deployable antennas.

     

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