基于表面改性与正交优化的微纳铜焊膏抗氧化及剪切强度增强研究

Antioxidation and Shear Strength Enhancement of Micro-nano Copper Solder Paste Based on Surface Modification and Orthogonal Optimization

  • 摘要: 针对现有微纳铜焊膏材料体系缺乏系统性优化的现状,本文深入探究了关键添加剂的筛选准则及其配比规律,旨在提升焊膏的抗氧化性与连接性能。首先,开发了基于酸洗表面处理、高速离心与真空干燥的联合改性工艺。表征结果显示,该工艺在保持铜粉原始微观形貌的同时显著抑制了氧化动力学,改性铜粉在空气中暴露10天后的氧含量仅为0.371wt%,表现出优异的化学稳定性。其次,揭示了各组分对接头剪切强度的影响权重为“分散剂 > 活性剂 > 成膜剂”,阐明了微纳颗粒的初始物理分散状态是决定烧结性能的先决条件,并通过中高温区活性剂的复配协同作用,有效保障了全温域的还原氛围。最后,基于正交试验对溶剂、还原剂及成膜剂配比进行了系统优化。确定了包含特定比例的溶剂体系、4∶6复配还原剂及改性松香成膜剂的最优配方。该焊膏制备的烧结接头剪切强度高达31.2 MPa,满足了高温半导体封装对互连材料的性能要求。

     

    Abstract: Aiming at the current situation that the existing material system of micro-nano copper paste lacks systematic optimization, this paper deeply investigates the screening criteria and proportioning rules of key additives, targetting for improving the antioxidant property and bonding performance. Firstly, a combined modification process based on pickling surface treatment, high-speed centrifugation and vacuum drying was developed. The characterization results show that this process significantly inhibits the oxidation kinetics while maintaining the original micromorphology of copper powder. The oxygen content of the modified copper powder is only 0.371wt% after 10 days of exposure to air, exhibiting excellent chemical stability. Secondly, it is revealed that the influence weight of each component on the shear strength of the joint follows the order of dispersant > active agent > film-forming agent. It is clarified that the initial physical dispersion state of micro-nano particles is a prerequisite for determining the sintering performance, and the synergistic effect of compounded active agents in the medium and high temperature range effectively ensures a reductive atmosphere over the entire temperature range. Finally, the proportions of solvent, reducing agent and film-forming agent were systematically optimized based on orthogonal experiments. The optimal formula was determined, which consists of a solvent system with a specific ratio, a 4∶6 compound reducing agent and a modified rosin film-forming agent. The shear strength of the sintered joint prepared from this solder paste reaches up to 31.2 MPa, which meets the requirements of high-temperature semiconductor interconnection.

     

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