镀镍玻璃纤维织物的制备及其电磁屏蔽性能

Preparation and electromagnetic shielding performance of nickel-plated glass fiber fabric

  • 摘要: 本研究以制备低成本、高导电且电磁屏蔽性能优异的复合材料为目标,采用化学镀法在表面改性的玻璃纤维织物(GFF)上负载 Ni 金属,成功制得了镀镍玻璃纤维织物(Ni-GFF)。实验首先对GFF依次进行表面刻蚀、敏化、活化预处理,再通过调控化学镀镍工艺参数,设计并制备出电磁屏蔽性能可控的导电复合材料。系统探究了表面预处理以及镀镍工艺对GFF的亲水性、界面性能、面密度、厚度、方阻等基本物性的影响,对比分析了各条件下Ni-GFF的电磁屏蔽性能。结果表明,GFF镀镍中采用的最佳工艺条件为:1.25 mol/L 的 NaOH 刻蚀20 min,SnCl2敏化2 min,PdCl2活化2 min,化学镀镍60 min。该条件下获得的复合织物厚度0.113 mm,面密度为212.8 g/m2,表面镍颗粒沉积均匀,与玻纤界面结合牢固,复合织物的方阻仅为 29.60 mΩ/sq,在X波段的电磁屏蔽效能达86.56 dB,比厚度绝对屏蔽效能高达766.01 dB/mm,显示出在电磁屏蔽领域的重要应用潜力。

     

    Abstract: This study aimed to prepare low-cost and highly conductive composite materials with excellent electromagnetic shielding performance. By loading Ni metal onto the surface-modified glass fiber fabric (GFF) through electroless plating, nickel-plated glass fiber fabric (Ni-GFF) was successfully fabricated. The GFF was first pretreated via surface etching, sensitization and activation in sequence, and then the conductive composites with controllable electromagnetic shielding performance was designed and prepared by regulating the process parameters of electroless nickel plating. The study systematically explored the influence of surface pretreatment on the hydrophilic properties of GFF, as well as the influence of nickel plating process on the basic physical properties such as interface bonding, surface density, thickness and block resistance of Ni-GFF, and analyzed its electromagnetic shielding performance. The results show that the optimal process conditions for GFF nickel plating are as follows: etching with 1.25 mol/L NaOH for 20 minutes, sensitization with SnCl2 for 2 minutes, activation with PdCl2 for 2 minutes, and electroless nickel plating for 60 minutes. Under these conditions, the obtained composite fabric has a thickness of 0.113 mm, an areal density of 212.8 g/m2, uniform nickel particle deposition on the surface, and firmly bonded with the glass fiber interface. The block resistance of the composite fabric is only 29.60 mΩ/sq, and its electromagnetic shielding efficiency in the X-band reaches 86.56 dB, Moreover, its absolute shielding effectiveness per unit thickness is as high as 766.01 dB/mm, which exhibits significant application potential in the field of electromagnetic shielding.

     

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