高温作用对水泥基修复材料与基体粘结性能的影响

Influences of high temperature action on the bonding properties between cement-based repair materials and substrates

  • 摘要: 为揭示高温作用对不同类型的水泥基修复材料与基体粘结性能的影响机理,本文利用普通硅酸盐水泥(Ordinary Portland cement, OPC)、硫铝酸盐水泥(Sulphate aluminium cement, SAC)制备了两类纤维增强水泥基复合材料(Fiber reinforced cementitious composites, FRCC)即OPC-FRCC和SAC-FRCC,另外制备了SAC砂浆(SAC mortar, SAC-M),重点研究了修复材料类型、基体高温损伤程度和基体含水率对界面剪切强度的影响。利用中子成像技术研究了新拌水泥基修复材料与高温损伤混凝土基体间的水分交换过程。最后,研究了高温作用后水泥基修复材料与混凝土基体间界面剪切强度的劣化规律与机理。结果表明:OPC-FRCC与浸水冷却基体间的界面剪切强度均低于同温度处理后的自然冷却基体,且前者随基体含水饱和度的增加而降低。当基体的处理温度由105℃升至200℃后,基体与SAC基材料间的界面剪切强度显著下降,但温度一旦超过200℃,其不再显著变化。OPC-FRCC、SAC-FRCC、SAC-M与同类基体间的界面剪切强度依次降低。在水分交换过程中,基体的吸水性系数随处理温度的升高而增长;当基体经过105℃~400℃的作用后,不同类型修复材料的失水率接近,基体600℃的高温作用显著促进修复材料的失水。105℃~600℃的高温作用导致OPC-FRCC与基体间的界面剪切强度持续下降。60℃~200℃的高温作用造成SAC基材料与基体间界面剪切强度的快速下降,这可归因于SAC基材料中钙矾石的热分解。为确保界面高效粘结,利用OPC-FRCC修复前宜保持高温损伤基体的干燥,SAC基材料修复后的混凝土结构不宜暴露于高温环境。

     

    Abstract: To reveal the influence mechanism of elevated temperatures on the bonding performance between different types of cement-based repair materials and substrates, this study prepared two types of fiber reinforced cementitious composites (FRCC), namely OPC-FRCC and SAC-FRCC using Ordinary Portland cement (OPC) and Sulphate aluminium cement (SAC), respectively. Additionally, SAC mortar (SAC-M) was prepared. The research focuses on investigating the effects of repair material type, the degree of high temperature damage to the substrate, and the water content of the substrate on the interfacial shear strength. The water exchange process between fresh cement-based repair materials and heat-damaged concrete substrates was investigated using neutron radiography. Finally, the deterioration law and mechanism of the interfacial shear strength between cement-based repair materials and concrete substrates after high-temperature exposure were investigated. The results indicate that the interfacial shear strength between OPC-FRCC and water-cooled substrates is consistently lower than that with air-cooled substrates treated by the same temperature, and the former decreases with increasing substrate water saturation. When the treatment temperature of substrates rises from 105℃ to 200℃, the interfacial shear strength between substrates and SAC-based materials decreases significantly. However, once the temperature exceeds 200℃, it shows no significant further change. The interfacial shear strength between OPC-FRCC, SAC-FRCC, and SAC-M and the same types of substrates decreases in that order. During water exchange, the water absorption coefficient of substrates is enhanced with increasing treatment temperatures. After the substrate is exposed to 105℃~400℃, the water loss rates of the different repair materials are similar. Exposure of the substrate to 600℃ significantly promotes water loss from the repair materials. High-temperature exposure between 105℃ and 600℃ causes a continuous decrease in the interfacial shear strength between OPC-FRCC and the substrate. Exposure to temperatures between 60℃ and 200℃ leads to a rapid decrease in interfacial shear strength between SAC-based materials and the substrate, which is attributed to the thermal decomposition of ettringite in the SAC-based materials. To ensure effective interfacial bonding, the thermally damaged substrate should be kept dry before repair with OPC-FRCC, and concrete structures repaired with SAC-based materials should not be exposed to high-temperature environments.

     

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