竹节和斜接接头的分布形式对连续竹篾复合材料力学性能的影响

Effect of distribution patterns of bamboo nodes and scarf joints on the mechanical properties of continuous bamboo strip composites

  • 摘要: 为探究竹节和斜接接头在拉挤等连续成型工艺中对连续竹篾复合材料力学性能的影响,本研究采用真空辅助树脂传递(VART)工艺制备了连续竹篾增强环氧树脂复合材料(BS/EPs),重点解析了竹节与斜接接头在集中型、阶梯型两种分布模式下密度效应对复合材料力学性能的差异化作用规律。结果表明,在集中型分布中,竹节密度增至100%时,复合材料的拉伸、弯曲及冲击强度分别显著下降30.6%、29.8%和63.8%,主要源于竹节区维管束各向异性引发的应力集中效应,导致脆性断裂提前发生;相较之下,斜接接头在同等密度下仅造成19.7%、18.4%和10.6%的强度衰减,其破坏机制表现为界面脱粘与分层耗能的协同作用,且在弯曲载荷下展现出渐进式破坏特征。通过阶梯型分布的应力分散设计,两种缺陷的力学性能衰减均得以有效抑制。短梁剪切性能呈现独特响应规律:集中型分布下竹节密度增加至100%使剪切强度提升6.0%,而斜接接头密度增至100%时因胶层剥离导致剪切强度骤降42.0%。研究揭示阶梯型缺陷分布可有效缓解应力集中,竹节与接头的空间配置调控对平衡界面强化与性能衰减具有决定性作用,为工程竹复合材料的结构优化设计提供了理论依据。

     

    Abstract: To investigate the effects of bamboo nodes and scarf joints on the mechanical properties of continuous bamboo strip composites in continuous forming processes such as pultrusion, this study fabricated continuous bamboo strip/ epoxy resin composites (BS/EPs) using vacuum-assisted resin infusion (VARI) molding. The research focused on analyzing the differential impact mechanisms of node and scarf joint density under concentrated and stepped distribution patterns on the composite's mechanical properties. Results demonstrate that under concentrated distribution, increasing node density to 100% significantly reduced tensile, flexural, and impact strengths by 30.6%, 29.8%, and 63.8%, respectively, primarily due to stress concentration caused by anisotropic vascular bundles at node regions, inducing premature brittle fracture. In contrast, scarf joints at equivalent density caused only 19.7%, 18.4%, and 10.6% strength reductions, with failure mechanisms dominated by interfacial debonding and delamination energy dissipation, exhibiting progressive failure characteristics under flexural loading. Stepped distribution design effectively mitigated mechanical performance degradation through stress dispersion for both defect types. Notably, short-beam shear tests revealed distinct response patterns: concentrated distribution 100% node density increased shear strength 6.0%, while 100% scarf joint density caused 42.0% shear strength reduction due to adhesive layer delamination. This study confirms that stepped defect distribution effectively alleviates stress concentration, and that spatial configuration control of nodes and joints plays a decisive role in balancing interface reinforcement and performance degradation, providing theoretical guidance for structural optimization of engineered bamboo composites.

     

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