C/C-ZrC-HfC-SiC复合材料组分调控及烧蚀行为

C/C-ZrC-HfC-SiC composites composition control and ablative behavior

  • 摘要: 碳纤维增强陶瓷基复合材料(碳陶复合材料)因其具有低密度、良好的力学性能、优异的抗氧化性能与抗烧蚀性能等优点,被认为是极具发展潜力的热防护材料。然而随着目前飞行器马赫数的不断提高,热结构材料的烧蚀条件逐渐严苛,复合材料的抗氧化与抗烧蚀等性能需求也逐渐提高。目前碳陶复合材料的陶瓷组分配比与材料的抗烧蚀性能之间的关系依然不够明晰,限制了其烧蚀性能的进一步提高。因此本文采用化学气相渗透(CVI)工艺方法制备了碳/碳坯体,随后以不同硅、锆、铪前驱体配比的混合溶液作为浸渍剂,采用先驱体浸渍裂解(PIP)工艺制备了不同比例的C/C-ZrC-HfC-SiC陶瓷基的陶瓷基复合材料。借助SEM、EDS等测试手段分析了材料氧乙炔烧蚀前后表面的物相与微观组织形变化规律,研究分析了不同组分的C/C-ZrC-HfC-SiC复合材料的抗氧化烧蚀性能的影响规律。研究结果表明当聚碳硅烷质量占比30%,有机锆陶瓷前驱体和有机铪陶瓷前驱体分别占比35%时,材料的烧蚀性能达到最优,这归因于熔融SiO2与固态ZrO2-HfO2颗粒形成的稳定氧化层,减缓了复合材料的进一步烧蚀。

     

    Abstract: Ceramic matrix composites are one of the potential thermal protective materials due to their low density, good mechanical properties, excellent oxidation resistance and ablation resistance. However, with the increasing speed of advanced aircraft, the thermal structural components suffer severe ablation environment, the requirements of composites properties such as oxidation resistance and anti-ablation are also gradually increasing. Nevertheless, the relationship between the proportion of ceramic matrix components and the ablation property of composites is still not clarified, which limits the improvement of ablation properties for the composites. Therefore, in this paper, the carbon/carbon green body was prepared by chemical vapor infiltrate (CVI) process, and then mixed solutions with different ratios of silicon, zirconium and hafnium precursors were used as impregnating solution, and different proportions of C/C-ZrC-HfC-SiC composites with different ceramics proportions were prepared by precursor infiltration pyrolysis (PIP) process. The structural evolution of the composites before and after oxyacetylene ablation were analyzed by SEM, EDS and other methods. The effects of ceramics proportions of composites on thermo-oxidation ablation properties were studied and analyzed. The results show that the ablation property of the composites achieved optimal performance when the proportion of polycarbilane is 30%, and the proportion of zirconium and hafnium ceramic precursor is 35%, respectively. The superior ablation properties of the composites are attributed to the formation of an oxide film composed of molten SiO2 and dispersed ZrO2-HfO2 particles, which decelerate the ablation.

     

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