相变材料强化-液冷复合式锂电池热管理研究进展

Research Progress On Phase Change Material Strengthened - Liquid Cooling Composite Lithium Battery Thermal Management

  • 摘要: 针对高能量密度锂电池面临的热失控风险与宽温域运行挑战,相变材料(Phase Change Material,PCM)冷却与液冷技术成为当前研究热点。本文综述了相变材料强化及与液冷耦合的锂电池热管理技术进展:首先介绍了提升有机相变材料导热性能的三类方法,包括复合相变材料(添加纳米金属、碳基材料、生物质碳基材料等)、PCM与热管结合、PCM与金属泡沫复合;其次阐述了柔性-防火复合相变材料的研究,以改善PCM的力学性能与安全性;随后探讨了液冷技术(非直接接触式、单相/两相直接接触式)与PCM的耦合增强机制,分析了不同耦合系统的散热性能与适用场景;此外还综合分析并探讨了目前各类基于PCM的电池热管理技术的优缺点。研究表明,相变材料-液冷复合系统兼具被动冷却的稳定性与主动冷却的高效性,在极端工况下表现优异。最后总结了现有技术存在的不足,如PCM泄漏、金属泡沫腐蚀、系统成本较高等,并展望了未来研究方向,包括新型高导热材料开发、系统结构优化、低成本与环保设计等,为下一代高效锂电池热管理系统提供参考。

     

    Abstract: Facing the risks of thermal runaway and challenges associated with wide-temperature-range operation in high-energy-density lithium-ion batteries, phase change material (PCM) cooling and liquid cooling technologies have emerged as key research areas. This paper provides a comprehensive review of recent advances in lithium battery thermal management technologies based on PCM enhancement and its integration with liquid cooling systems. First, three primary approaches to enhance the thermal conductivity of organic PCMs are discussed: the development of composite PCMs incorporating nano-metals, carbon-based materials, and biomass-derived carbon materials; the integration of PCMs with heat pipes; and the formulation of PCM-metal foam composites. Second, recent progress in flexible, flame-retardant composite PCMs is presented, focusing on improvements in mechanical strength and safety performance. Subsequently, the synergistic mechanisms between various liquid cooling techniques—non-direct contact, single-phase direct contact, and two-phase direct contact—and PCM systems are analyzed, along with their respective heat dissipation capabilities and application scenarios. Additionally, the advantages and disadvantages of various PCM-based battery thermal management technologies are comprehensively analyzed and discussed. Research indicates that hybrid PCM-liquid cooling systems combine the advantages of passive thermal stability and active cooling efficiency, demonstrating superior performance under extreme operating conditions. Finally, current limitations such as PCM leakage, corrosion of metal foams, and high system costs are summarized. Prospects for future research directions include the development of novel high-thermal-conductivity materials, structural optimization of thermal management systems, and cost-effective, environmentally sustainable designs, offering valuable insights for the next generation of high-performance lithium-ion battery thermal management solutions.

     

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