增材制造CFRP-II型层间断裂韧性的缺层置换测试法及其参数化分析

Missing layer replacement method and parameterized analysis of mode Ⅱ inter-layer fracture toughness of additive manufacturing CFRP

  • 摘要: 为实现增材制造碳纤维增强树脂基复合材料(Carbon fiber reinforced polymer-CFRP)Ⅱ型层间断裂韧性的测试分析,并量化打印参数对Ⅱ型层间断裂韧性的影响规律,推进增材制造CFRP技术在桥梁结构中的应用,本文分别从试验及仿真分析两方面展开了相关研究。首先,对打印工艺进行优化并提出了一种新型层间预制裂纹制备方法,即缺层置换法,并利用该方法探索了两类关键打印参数(打印温度、打印速度)对增材制造CFRP-Ⅱ型层间断裂韧性的影响规律。其次,基于内聚区理论建立了不同打印工况下预制裂纹试件端部缺口梁三点弯曲(End notched flexure-ENF)试验的仿真模型,并完成了仿真结果与试验数据的对比分析。结果表明:两类关键打印参数对增材制造CFRP-Ⅱ型层间断裂韧性的影响明显,且打印温度的影响更强。当打印温度从245℃提升至285℃,试验荷载峰值的变化幅度范围为18%~27%,层间断裂韧性的变化幅度范围为14%~32%;当打印速度从20 mm/s提升至60 mm/s,试验荷载峰值的变化幅度范围为4%~31%,层间断裂韧性的变化幅度范围为4%~16%。同时,仿真结果与试验数据的相对误差均控制在10%以内,表明本次所获试验数据合理且稳定,故缺层置换法可用于制备增材制造CFRP预制裂纹试件,且传统工艺复合材料仿真方法同样适用于增材制造CFRP的仿真分析。因此,本研究可为后续增材制造CFRP桥梁结构层间力学性能的量化分析提供技术支撑。

     

    Abstract: In order to test and analyze the mode Ⅱ inter-layer fracture toughness of additive manufacturing carbon fiber reinforced polymer (CFRP), and quantitatively evaluate the influence of printing parameters on the mode Ⅱ fracture toughness, then promote the application of additive manufacturing CFRP technology in bridge structure, experimental and simulation methods were used to carry out the relevant explorations, during this study. Firstly, the printing process was optimized and a novel method for preparing inter-layer pre-cracks was proposed, namely missing layer replacement method. Meanwhile, the influence of two types of key printing parameters (Printing temperature and printing speed) on the mode Ⅱ inter-layer fracture toughness of additive manufacturing CFRP was studied. Secondly, based on the cohesive zone theory, simulation models of the end notched flexure (ENF) test specimens with pre-cracks under various printing conditions were established. In addition, a comparative analysis between simulation results and test data was carried out. The results indicate that the influence of two key printing parameters on the mode II inter-layer fracture toughness of additive manufacturing CFRP are significant, and the influence of printing temperature is stronger. When the printing temperature increases from 245℃ to 285℃, the variation range of peak force test data is 18%~27%, and the variation range of inter-layer fracture toughness is 14%~32%. When the speed increases from 20 mm/s to 60 mm/s, the variation range of peak force test data is 4%~31%, and the variation range of inter-layer fracture toughness is 4%~16%. Moreover, the relative errors between simulation results and test data are controlled within 10%, which indicates that the test data in this study is reasonable and stable, so the missing layer replacement method has strong practicality for preparing additive manufacturing CFRP specimens with pre-cracks. In addition, the simulation method of traditional process composites is also suitable for the simulation analysis of additive manufacturing CFRP. Therefore, this method can provide technical support for the subsequent quantitative evaluation of inter-layer mechanical properties of additive manufacturing CFRP bridge structures.

     

/

返回文章
返回