半胱氨酸铜络合物协效二乙基次膦酸铝提高NR/BR复合橡胶的阻燃与力学性能

Effect of Diethyl Aluminum Hypophosphate Combined with Copper Cysteine Complex on the Flame Retardancy and Mechanical Properties of Composite Rubber

  • 摘要: 天然橡胶(NR)与顺丁橡胶(BR)用途广泛,但其极限氧指数(LOI)只有19%左右、容易燃烧。二乙基次膦酸铝(ADP)可以提高其阻燃性能,但效率不高、并且容易导致橡胶的物理力学性能下降。在本研究中,利用铜离子和半胱氨酸形成的络合物(Cys-Cu)与ADP复配,形成不同比例的复合阻燃剂CCA,并添加到天然橡胶和顺丁橡胶的复合橡胶(6N4B)体系中,研究结果表明:添加15份CCA阻燃剂的复合橡胶与添加同样份数ADP的复合橡胶相比,LOI值均有所上升;6N4B-5的热释放速率峰值(pHRR)和总释放热量(THR)相比于未添加阻燃剂的复合橡胶分别下降了51.4%和14.9%,这归因于磷酸基团的脱水作用以及铜离子的催化作用、Cys-Cu与ADP之间存在协效阻燃。更为重要的是,与ADP相比,添加了CCA的橡胶复合体系硫化性能得到改善、力学性能提高。本研究为有效提高NR/BR复合橡胶的阻燃性能、改善其硫化特性、力学性能等提供了一种新策略。

     

    Abstract: Natural rubber (NR) and butadiene rubber (BR) have a wide range of applications, but their limiting oxygen index (LOI) is only about 19% and they are easy to burn. Diethyl aluminum phosphate (ADP) can improve their flame retardancy, but the efficiency is not high and it can easily lead to a decrease in the physical and mechanical properties of the rubber. In this study, a complex formed by copper ions and cysteine (Cys-Cu) was compounded with ADP to form different proportions of composite flame retardant CCA, which was added to the composite rubber (6N4B) system of natural rubber and butadiene rubber. The results showed that the LOI values of the composite rubber with 15 parts of CCA flame retardant were all increased. Cone calorimeter test showed that the peak heat release rate (pHRR) and total heat release (THR) of 6N4B-5 decreased by 51.4% and 14.9% respectively compared to the composite rubber without flame retardant. The dehydration of phosphate groups and the catalytic effect of copper ions made the composite rubber have good flame retardant properties, which were significantly better than those of the composite rubber with only ADP. More importantly, the vulcanization performance and mechanical properties of the rubber composite system with CCA have been improved. This study provides a new strategy for effectively improving the flame retardancy, vulcanization characteristics, and mechanical properties of NR/BR composite rubber.

     

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