碳纤维增强复合材料热压罐成型中褶皱与固化变形的耦合机理与协同控制

Coupled Mechanism and Coordinated Control of Wrinkling and Curing Deformation in Autoclave Molding of Carbon Fiber Reinforced Composites

  • 摘要: 褶皱与固化变形是制约复杂碳纤维增强树脂基复合材料(CFRP)构件制造精度和性能的关键瓶颈,传统研究常将二者割裂,忽略了其在热压罐成型过程中的内在耦合关系。本文以典型的C型梁结构为研究对象,建立了压实预成型与高温固化全过程的有限元模型,旨在揭示褶皱缺陷与固化变形的相互作用机理。研究发现,初始压实阶段形成的褶皱会在后续固化过程中进一步恶化,其幅值在固化后增大;但是褶皱的存在反而会局部化应力集中,使得结构的整体固化回弹角减小。基于此耦合机理,本文通过多目标遗传算法优化铺层顺序,结合“腹板保压、圆角增压”的非均匀压力场方案,协同控制褶皱与变形。结果表明,优化的非均匀压力场可使R角区域的褶皱缺陷显著降低。本研究揭示的耦合效应为精确预测和控制CFRP成型缺陷提供了新的理论依据和工艺指导。

     

    Abstract: Carbon fiber reinforced resin matrix composites are widely used in the manufacturing of structural components in fields such as aerospace. However, during the curing process of the autoclave forming process, composite materials are prone to wrinkling defects and curing deformation. Wrinkling defects will reduce the strength of the parts, and curing deformation will cause the dimensions of the parts to exceed the tolerance, failing to meet the assembly requirements. Therefore, this paper takes the typical main load-bearing structural component, the C-shaped beam, as the research object, and uses the finite element simulation method to study the interaction relationship between wrinkle defects and curing deformation. At the same time, it studies the influencing factors of curing defects in the C-shaped beam during the forming process and controls the occurrence of wrinkle defects and curing deformation in the autoclave forming process. The research results show that the curing process will have an impact on the evolution of wrinkles, and at the same time, the defect of wrinkles will also reduce the curing deformation. On this basis, the layup sequence and pressure field were optimized and designed to control the occurrence of wrinkle defects.

     

/

返回文章
返回