层间强化策略对CFRP-铝合金超混杂层板低速冲击响应的影响机制分析

Effect of interlayer reinforcement strategies on low-velocity impact response of CFRP/Al hybrid laminates

  • 摘要: 层间分层失效是CFRP-铝合金超混杂层板受到低速冲击后的关键破坏模式之一。本文通过低速冲击试验与数值模拟,系统研究了铝合金表面处理方式、纳米纤维膜插层铺放位置及数量对层板低速冲击性能的影响规律。结果表明:与等离子体处理相比,纳米纤维膜插层对机械打磨试样的抗冲击性能提升更为显著,且将纳米纤维膜置于铝合金/胶层界面最佳;通过针对性强化局部层间界面构建“强‑弱”梯度分布界面,可在保持关键区域承载能力的同时,利用未强化界面的分层扩展吸收能量,促进层板延性破坏;研究发现将纳米纤维膜置于层板中上部的三个界面为最优局部强化策略,可在显著抑制分层损伤并维持较高峰值冲击力的同时,使层板总吸能较之全界面强化试样最高提升52.9%,在不同冲击能量下均展现出良好的综合性能与经济性。

     

    Abstract: Interlaminar delamination is a crucial failure mode in CFRP/Al hybrid laminates under low‑velocity impact. Through drop‑weight impact tests and progressive damage analysis, this study systematically investigated the effects of surface treatment methods as well as the interleaving position and number of nanofiber membranes. The results indicated that nanofiber membrane interleaving improved the impact resistance of mechanically ground specimens more significantly than that of plasma‑treated laminates, with the optimal performance achieved when the membrane was positioned at the aluminum/adhesive interface. Furthermore, by selectively reinforcing local interfaces to construct strong-weak gradient distribution, the laminate maintained load-bearing capacity in critical regions while enabling un-reinforced interfaces to absorb energy through delamination propagation, thereby promoting ductile failure. Placing nanofiber membranes at the three middle and upper interfaces was identified as the optimal local toughening strategy. This approach increased the total energy absorption by up to 52.9% compared to the fully reinforced specimens, while maintaining a high peak impact force and effectively suppressing delamination damage, demonstrating favorable overall performance and cost-effectiveness under various impact energies.

     

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