纱线基柔性传感器在智能纺织品中的集成和应用

Integration and Applications of Yarn-Based Flexible Sensors in Smart Textiles

  • 摘要: 纱线基柔性传感器凭借其独特的柔韧性、可编织性及多功能集成特性,已成为实现智能纺织品自适应感知、人机交互与可持续供能的核心技术载体。然而,不同传感机制和纺织集成方式与应用之间的适配规律,以及传感性能、耐久性与穿着舒适性的协同关系仍缺乏系统梳理。本文以纱线基柔性传感器在智能纺织品中的集成和应用为主线,综述了纱线基柔性力学、温度、湿度传感器及其制备方法,并探讨了缝纫、刺绣与织造三种纺织集成技术对传感单元与纺织基材功能协同性的优化作用。在智能纺织品应用层面,纱线基传感器已实现了对人体生理信号、运动姿态与环境参数的多维实时感知。最后,本文提出了当前该领域面临的关键技术挑战与未来发展方向。

     

    Abstract: Yarn-based flexible sensors, owing to their distinctive flexibility, textile processability, and capability for multifunctional integration, have emerged as key technological components for enabling adaptive sensing, human–machine interaction, and sustainable power supply in smart textiles. Compared with conventional rigid or film-based wearable devices, yarn-based sensors can be more readily incorporated into textile structures while maintaining wearing comfort and mechanical compliance. However, the matching relationships among different sensing mechanisms, textile integration strategies, and application scenarios, as well as the synergistic balance among sensing performance, durability, and wearing comfort, have not yet been systematically clarified. Focusing on the integration and application of yarn-based flexible sensors in smart textiles, this review summarizes recent progress in yarn-based flexible mechanical, temperature, and humidity sensors, together with their representative fabrication methods. In addition, the roles of three typical textile integration techniques, namely sewing, embroidery, and weaving, are discussed with emphasis on their effects on improving the functional coordination between sensing units and textile substrates. From the perspective of smart textile applications, yarn-based sensors have enabled multidimensional and real-time monitoring of human physiological signals, motion postures, and environmental parameters. Finally, the key technical challenges currently facing this field are analyzed, and potential future development directions are proposed to provide guidance for the design and practical application of next-generation intelligent textile systems.

     

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