基于RSM和SVR-IDBO的柔性压力传感单元灵敏度性能预测与优化

Sensitivity performance prediction and optimisation of flexible pressure sensing unit based on RSM and SVR-IDBO

  • 摘要: 为优化柔性压力传感单元制备工艺,提升传感器灵敏度特性。本研究通过建立灵敏度解析模型,确定了影响其性能表现的主要因素,采用机械共混的方式,通过调节碳纳米管(CNT)、多层石墨烯(MLG)、搅拌时间(Mixing time)、成型温度(Molding temperature)等参数优化了柔性传感单元的灵敏度性能。首先在单因素分析的基础上,应用实验设计(DOE)中的中心复合实验方法(CCD)进行多因素实验设计,通过响应面法(RSM)和支持向量机(SVR)对多因素的交互影响进行了分析,并分别建立了灵敏度预测模型。其次根据决定系数( R^2 )、均方根误差(Rmse)和平均误差率(Mae)对两种模型进行评估与定型,模型性能对比结果表明,通过超参优化后的SVR模型表现出更高水平的准确性和可预测性。然后基于改进的蜣螂优化算法(IDBO)对模型进行迭代优化,得到了比早期实验更好的灵敏度性能。仿真结果显示在0~30kPa的单轴压力下,当CNTs含量为2.3wt%、MLG含量为1.9wt%、混合时间15 min、成型温度78℃时,灵敏度达到0.5512 kPa−1,经过实验验证,与实际灵敏度(0.5371 kPa−1)的相对误差为2.625%,且与同类型研究相比较,本研究的传感单元灵敏度性能也处较高水平。证明该方法有助于寻找最佳的传感器含量配比与制备工艺,提升实验效率,节约实验成本,为快速制备高性能电容式柔性压力传感单元提供了新思路。

     

    Abstract: To enhance the preparation process of flexible pressure sensors and improve their sensitivity characteristics, objective measures must be taken. This study identified the main factors affecting performance through a sensitivity analysis model. The sensitivity performance of the flexible sensing unit was optimized by adjusting the parameters of multi-walled carbon nanotubes (MWCNTs), multilayered graphene (MLGs), mixing time, and molding temperature using mechanical co-mingling. The study utilized the central combinatorial method (CCD) in design of experiments (DOE) for multi-factor experimental design. The interaction effects of the multi-factors were analyzed using response surface methodology (RSM) and support vector machine (SVR), based on single-factor analysis. Sensitivity prediction models were established accordingly. The two models were evaluated and finalized based on the coefficient of determination ( R^2 ), root mean square error (Rmse), and mean error rate (Mae). The results indicate that the SVR model, optimized by hyperparameterization, exhibits a higher level of accuracy and predictability. The model was then iteratively optimized using the Improved Dung Beetle Optimization (IDBO) algorithm, which yielded better sensitivity performance than earlier experiments. The simulation results show a sensitivity of 0.5512 kPa−1 at a uniaxial pressure of 0-30 kPa when the CNTs content is 2.3 wt%, the MLG content is 1.9 wt%, the mixing time is 15 min, and the molding temperature is 78°C. The experimentally verified relative error to the actual sensitivity (0.5371 kPa−1) is 2.625% and the sensitivity performance of the sensing unit in this study is also at a high level when compared with similar studies. It is proved that this method helps to find the optimal sensor content ratio and preparation process, improve the experimental efficiency, save the experimental cost, and provide a new idea for the rapid preparation of high-performance capacitive flexible pressure sensing units.

     

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