聚多巴胺包覆聚酰胺核壳微粉改性环氧树脂的制备与性能研究

Preparation and Properties of Epoxy Resin Modified with Polydopamine-Coated Polyamide Core–Shell Microparticles

  • 摘要: 针对不溶性热塑性微粉增韧高交联环氧树脂过程中存在的界面结合弱、颗粒增韧效率有限等问题,采用聚多巴胺(PDA)对聚酰胺(PA)微粉进行表面原位包覆改性,构筑PDA包覆PA(PA@PDA)核壳微粉,并将其引入环氧树脂体系,系统研究PA@PDA核壳微粉对环氧树脂力学性能、热性能、流变行为及断裂形貌的影响。结果表明,PDA成功包覆于PA微粉表面,PA@PDA可参与环氧树脂的固化反应,使体系固化表观活化能降低至77.34 kJ/mol;PA@PDA的引入未对环氧树脂热机械性能和流变行为产生不利影响,可提高体系在玻璃态区的储能模量,并使Tg保持稳定,PA@PDA改性体系在低黏度加工区间仍维持与纯EP同一数量级的复数黏度;PA@PDA核壳微粉能够显著提高环氧树脂的断裂韧性,当其添加量为15wt.%时,拉伸强度为89.82 MPa,断裂韧性达到1.32 MPa·m1/2,较纯EP提高69.2%。断裂面形貌显示,PA@PDA改性体系断裂面粗糙度明显增加,裂纹扩展路径发生偏转与分叉,表明其增韧作用主要源于裂纹偏转、裂纹分叉及断裂过程中的能量耗散。本工作通过PA@PDA核壳结构设计实现了不溶性热塑性微粉对环氧树脂的高效增韧,为高性能环氧树脂的界面调控与强韧化改性提供了参考。

     

    Abstract: To address the weak interfacial bonding and limited toughening efficiency of insoluble thermoplastic microparticles in highly crosslinked epoxy resin (EP), polyamide (PA) microparticles were surface-modified through the in situ deposition of polydopamine (PDA) to fabricate PDA-coated PA (PA@PDA) core–shell microparticles, which were subsequently incorporated into an epoxy resin matrix. The effects of PA@PDA core–shell microparticles on the mechanical properties, thermal properties, rheological behavior, and fracture morphology of the epoxy resin were systematically investigated. The results showed that PDA was successfully deposited onto the surfaces of the PA microparticles. The PA@PDA microparticles promoted the curing reaction of the epoxy resin, reducing the apparent curing activation energy to 77.34 kJ/mol. The incorporation of PA@PDA had no adverse effect on the thermomechanical properties or rheological behavior of the epoxy resin. The incorporation of PA@PDA increased the storage modulus in the glassy region while maintaining the glass transition temperature (Tg). Meanwhile, the complex viscosity of the PA@PDA-modified epoxy system remained in the same order of magnitude as that of neat EP within the low-viscosity processing region. The PA@PDA core–shell microparticles significantly improved the fracture toughness of the epoxy resin. At a PA@PDA content of 15wt.%, the tensile strength was maintained at 89.82 MPa, while the fracture toughness reached 1.32 MPa·m1/2, representing an increase of 69.2% compared with neat EP. Fractographic analysis revealed that the PA@PDA-modified epoxy system exhibited a markedly rougher fracture surface, together with pronounced crack deflection and branching, indicating that the toughening effect was primarily attributed to crack deflection, crack branching, and enhanced energy dissipation during fracture. This work demonstrates that the design of PA@PDA core–shell microparticles enables the efficient toughening of highly crosslinked epoxy resin using insoluble thermoplastic microparticles and provides a reference for interfacial engineering and toughening modification of high-performance epoxy resin systems.

     

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