苯基膦酸铈协效阻燃IFR/PP复合材料的制备

Synergistic flame-retardant IFR/PP composites based on cerium phenylphosphonate

  • 摘要: 由焦磷酸哌嗪(PAPP)和三聚氰胺氰尿酸盐(MCA)组成的膨胀型阻燃剂(IFR)可以提高聚丙烯(PP)的防火安全性。然而,添加量高达28 wt%的PAPP-MCA (质量比为3∶1)极大地降低了PP的强度和韧性(分别降低了31%和62%)。本文采用具有二维层状结构的稀土化合物苯基膦酸铈(CeHPP)作为阻燃协效剂,用于提升PAPP-MCA含量相对较低的PP的防火安全。结果表明,在2wt%CeHPP存在的情况下,仅添加20 wt%的PAPP-MCA便可使PP的LOI达到30%且通过UL-94 V-0等级,同时PP复合材料的PHRR、THR和TSR分别大幅下降82%、85%和52%。此外,与同样达到V-0等级添加28wt%的IFR的PP复合材料相比,CeHPP-IFR协效阻燃PP复合材料的拉伸强度和断裂伸长率分别提高了22%和110%,表现出更为理想的力学应用潜力。

     

    Abstract: The intumescent flame retardant (IFR) composed of piperazine pyrophosphate (PAPP) and melamine cyanurate (MCA) can improve the fire safety of polypropylene (PP). However, the addition of up to 28 wt% PAPP-MCA (mass ratio of 3∶1) greatly reduced the strength and toughness of PP (by 31% and 62%, respectively). This article uses a rare earth compound CeHPP with a two-dimensional layered structure as a flame retardant synergist to enhance the fire safety of PP with relatively low PAPP-MCA content. The results showed that in the presence of 2 wt% CeHPP, adding only 20 wt% PAPP-MCA can achieve a 30% LOI of PP and pass the UL-94 V-0 grade. At the same time, the PHRR, THR, and TSR of PP composite materials are significantly reduced by 82%, 85%, and 52%, respectively. In addition, compared with PP composites with the addition of 28wt% IFR at the same V-0 level, the tensile strength and elongation at break of CeHPP-IFR synergistic flame retardant PP composites increased by 22% and 110%, respectively, demonstrating more ideal mechanical application potential.

     

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