共形天线点阵夹层结构侧压承载破坏特性分析

Bearing and failure characteristics of conformal antenna sandwich structure under edge compression

  • 摘要: 共形天线由于能够实现电磁-承载-轻量化的结构功能一体化设计,因此相较于传统机载天线,共形天线更加适应现代化发展趋势,而复合材料夹层结构作为多材质叠层材料,层间承载能力较弱,天线的埋设又会引入新的界面,会对原有结构的传载特性和结构破坏模式产生重大影响,另外结构的制备技术和成型工艺发生改变也会影响力学性能。本文针对一种共形天线夹层结构,通过试验和有限元方法分析了该结构在侧压载荷下的承载特性和失效机制,并与复合材料泡沫夹层结构进行比较。结果表明,天线界面的引入使结构质量增加了38.87%,结构比强度提高1.35%,比刚度下降21.72%。对于结构的失效模式,天线阵列的引入导致结构失效模式从以分层渐进失效为主的中部折断转为沿夹具夹持端应力集中处扩展的基体压缩渐进失效;同时,共形天线夹层结构加工工艺存在溢胶问题,溢胶程度的不可控性会导致结构承载和破坏机制的变化,因此控制溢胶对提高结构力学性能至关重要。

     

    Abstract: Conformal antennas, due to their capability of integrating electromagnetic functionality, structural support, and lightweight design, exhibit greater adaptability to modern development trends compared to conventional airborne antennas. However, sandwich structures utilizing composite materials with multiple layers and materials possess inherently weak interlayer load-bearing capabilities. Embedding antennas within these structures significantly alters their load-carrying characteristics and structural failure modes due to the introduction of new interfaces. Furthermore, uncertainties arise regarding whether the structure can fulfill design requirements following changes in manufacturing technology and forming process. This paper focused on the bearing characteristics and failure mechanisms of a conformal antenna sandwich structure (CASS) under lateral pressure loads, employing both experimental and finite element analysis methodologies. We benchmarked our findings against a composite foam sandwich structure (CFSS) for comparison. Our results reveal that incorporating the antenna interface increases the structural weight by 38.87%, enhances the specific strength by 1.35%, but diminishes the specific stiffness by 21.72%. Notably, the introduction of the antenna array shifts the structural failure mode from a central fracture dominated by layered progressive failure to a progressive matrix compression failure extending along stress concentrations at the clamping ends of the fixture. Additionally, the CASS processing technology encounters glue overflow issues, and the uncontrollable degree of overflow can modify the load-bearing and failure mechanisms of the structure. Thus, mitigating glue overflow becomes pivotal for optimizing the mechanical properties of the CASS.

     

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