分散剂对高压电缆半导电屏蔽料的性能影响

Effect of dispersants on performance of semi-conductive shielding materials for high-voltage cables

  • 摘要: 导电炭黑作为高压电缆半导电屏蔽料的关键组分,其在基体树脂中的分散性是制备超光滑高压电缆半导电屏蔽料的关键。本研究选用了小分子和高分子分散剂,研究了分散剂类型及其含量对半导电屏蔽料性能的影响规律。研究结果表明,高分子分散剂聚乙烯醇(PVA)由于具有非极性长碳链结构,其相比于小分子分散剂的分散改性效果更佳。PVA改性屏蔽料表现出最低的体积电阻率、最高的拉伸强度和较高的断裂伸长率。当PVA分散剂含量为0.5wt%时,半导电屏蔽料具有最优的体积电阻率和表面光洁度,其23℃和90℃体积电阻率分别低至5.1和82.0 Ω·cm,且表面未出现大于60 μm突起点。通过对比分析发现,添加优选分散剂的国产导电炭黑能够更好地适配基体树脂,在半导电屏蔽料中形成更稳定的网络结构,显著提高了其熔点、热稳定性和热延伸性能,且体积电阻率、力学性能和表面光洁度等关键性能能够媲美进口产品。本文工作从高分子分散剂改善导电炭黑分散特性的角度,系统揭示了分散剂对半导电屏蔽料性能的影响规律,为国产屏蔽料在高压电缆领域的应用研究提供了数据参考。

     

    Abstract: Conductive carbon black (CB) is a key component of semi-conductive shielding materials (SCSM) for high voltage cables. Its dispersion within the matrix resin is a critical issue for the preparation of ultra-smooth high-voltage cable SCSM. In this work, the small molecular and polymeric dispersants were both selected, and the impact of dispersant type and concentration on the performance of the SCSM was systematically explored. The findings indicates that the non-polar long carbon chain structure of polyvinyl alcohol (PVA) exhibits superior dispersive modification effect compared to small molecular dispersant. The PVA-modified SCSM exhibits the lowest volume resistivity, highest tensile strength, and relatively high elongation at break. The SCSM containing 0.5wt% of the polymeric dispersant achieves optimal electrical properties and surface smoothness. The volume resistivity at 23°C and 90°C is as low as 5.1 and 82.0 Ω·cm, respectively, with no protrusions larger than 60 μm on the surface. Through comparative analysis, the CB in the domestically produced SCSM with the optimized dispersant achieves better compatibility with the matrix resin, resulting in a more stable network structure of CB. This significantly enhances its melting point, thermal stability, and thermal elongation properties. The key performance such as volume resistivity, mechanical properties, and surface smoothness are comparable to that of imported one. This work systematically reveals the impact of dispersants on the SCSM from the perspective of improving the dispersion characteristics of CB, which provides a reference for advancing research on the application of domestic SCSM in high-voltage cables systems.

     

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