金属基热界面材料的纳米复合结构调控与界面工程研究进展

Recent Progress in Nanocomposite Structural Regulation and Interfacial Engineering of Metal-Based Thermal Interface Materials

  • 摘要: 随着电子器件向高集成化、高功率密度和小型化方向发展,界面散热已成为制约器件稳定运行与可靠服役的关键问题。金属基热界面材料因具有较高本征热导率、易构建连续导热通路以及适用于高热流密度散热场景等优势,受到广泛关注。然而,其实际散热性能并不只取决于金属相本身的导热能力,还受到总热阻、接触热阻、键合层厚度、界面服帖性、内部孔隙、氧化退化及长期可靠性等因素的共同影响。本文围绕金属基热界面材料的传热基础与关键科学问题,系统综述了金属颗粒型、三维骨架型、单向导通型和相变金属型四类典型体系的结构特征、性能瓶颈及工程应用场景,重点分析了纳米复合结构调控与界面工程在降低总热阻中的协同作用。在此基础上,进一步总结了热学、力学及可靠性表征方法,并讨论了AI辅助设计在金属基热界面材料优化中的潜力与现实约束。总体来看,金属基热界面材料的未来发展不应局限于追求更高本征热导率,而应面向低总热阻、高界面顺应性、长期稳定性和可制造性的综合优化。

     

    Abstract: With the continuous development of electronic devices toward high integration, high power density, and miniaturization, interfacial heat dissipation has become a critical issue affecting device stability and long-term reliability. Metal-based thermal interface materials (TIMs) have attracted increasing attention owing to their high intrinsic thermal conductivity, ability to form continuous heat-conduction pathways, and suitability for high-heat-flux thermal management. However, their practical performance is governed not only by the thermal conductivity of the metallic phase, but also by overall thermal resistance, contact thermal resistance, bond-line thickness, interfacial conformability, internal porosity, oxidation-induced degradation, and long-term reliability. This review summarizes the heat-transfer fundamentals and key scientific issues of metal-based TIMs, with emphasis on four representative categories: particle-based, three-dimensional skeleton-based, unidirectionally conductive, and phase-change metallic TIMs. Their structural characteristics, performance limitations, and engineering application scenarios are discussed, and the synergistic role of nanocomposite structural regulation and interfacial engineering in reducing overall thermal resistance is highlighted. In addition, thermal, mechanical, and reliability characterization methods are summarized, and the potential and practical constraints of AI-assisted design for metal-based TIMs are discussed. Overall, future development of metal-based TIMs should move beyond the pursuit of higher intrinsic thermal conductivity and focus instead on the integrated optimization of low overall thermal resistance, high interfacial compliance, long-term stability, and manufacturability.

     

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