层间交织联锁蜂窝芯子工艺设计与力学性能分析

Design and mechanical properties analysis of layer-to-layer interlocked honeycomb cores

  • 摘要: 为了解决传统胶粘蜂窝芯子W向节点力学性能不足的问题,设计了一种层间交织联锁蜂窝结构,制备了碳纤维整体蜂窝织物,通过真空辅助树脂灌注成型技术(Vacuum Assisted Resin Infusion, VARI)获得了复合材料蜂窝芯子样件。蜂窝织物的层间联锁纤维结构可有效增强芯子节点的连接强度,抑制面外压缩过程中的蜂窝壁屈曲和节点拉伸过程中的连接壁开裂,达到强化蜂窝芯子力学性能的目的。设计了三种工艺参数的蜂窝芯子,研究了纤维结构对蜂窝芯子面外压缩和节点拉伸性能的影响规律。结果表明,当纬纱采用T300-3k、8根/cm的参数时,样件压缩强度达到最大值49.01 MPa;当纬纱采用T300-1k双合股、10根/cm的参数时,样件节点拉伸强度达到最大值0.85 MPa。

     

    Abstract: In order to solve the problem of insufficient mechanical properties of W-direction nodes of traditional glued honeycomb cores, a layer-to-layer interlocked honeycomb structure was designed, and carbon fiber monolithic honeycomb fabric was prepared, the composite honeycomb core samples were obtained by the vacuum assisted resin infusion molding technology (VARI). The layer-to-layer interlocked structure of the honeycomb fabric can effectively enhance the connection strength of the core nodes, inhibit the buckling of the honeycomb wall during out-of-face compression and the cracking of the connection wall during node stretching, so as to achieve the purpose of strengthening the mechanical properties of the honeycomb core. Three kinds of honeycomb cores with process parameters were designed, and the influence laws of fiber structure on the out-of- plane compression and nodal tensile properties of honeycomb cores were investigated. The results show that the sample compression strength reaches the maximum value of 49.01 MPa when the weft yarn adopts the parameters of T300-3k and 8 picks/cm, and the sample nodal tensile strength reaches the maximum value of 0.85 MPa when the weft yarn adopts the parameters of T300-1k double hinged strand and 10 picks/cm.

     

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