钢-UHPC组合结构中钢丝网-环氧粘结界面抗剪性能

Shear Performance of Steel Wire Mesh-Epoxy Bonded Interface in Steel-UHPC Composite Structures

  • 摘要: 钢-UHPC组合桥面板轻薄化发展使得传统短栓钉连接面临应力集中与UHPC修复困难等挑战,采用钢丝网-环氧树脂粘结界面可实现剪力的连续传递,有效缓解应力集中,同时提升结构的耐久性与可维护性。本文通过13组直剪试验,研究了该粘结界面的传力机制与破坏模式。结果表明,粘结界面主要呈现三种破坏模式:钢丝断裂、环氧脱粘及混合破坏。其中,钢丝断裂试件具有良好的延性,其残余承载力达峰值60%时的滑移量是环氧脱粘试件的3~8倍;环氧脱粘试件呈现脆性破坏特征,其平均抗剪承载力较钢丝断裂试件高出约17%。混合破坏试件的承载力与钢丝断裂试件相当,但延性略低。参数分析表明:钢丝网类型及其在UHPC中的锚固深度 H 对抗剪承载力影响较小;当 H ≥6 mm 时,即可形成可靠的钢丝网-UHPC锚固体系。增加钢丝直径D和折叠单元数量N有助于提高界面承载力,但过大时会导致破坏模式由钢丝断裂向环氧脱粘转变。最后,基于钢丝网几何参数、UHPC环氧抗剪粘结强度以及环氧-钢板抗剪粘结强度,建立了钢-UHPC组合结构中钢丝网-环氧粘结界面的抗剪承载力计算公式,其预测结果与试验值吻合良好,验证了其准确性与适用性。研究结果可为钢丝网-环氧粘结界面在钢-UHPC组合桥面板中的应用提供理论基础和设计依据。

     

    Abstract: The trend towards thinner steel–UHPC composite bridge decks challenges the performance of traditional short stud connections, leading to issues such as stress concentration and difficulties in UHPC repair. As an alternative, the steel mesh–epoxy adhesive interface facilitates continuous shear transfer, mitigating stress concentration while enhancing structural durability and maintainability. This study investigated the force transfer mechanism and failure modes of this interface through 13 direct shear tests. Three primary failure modes were identified: wire fracture, epoxy debonding, and mixed failure. Specimens that failed by wire fracture exhibited excellent ductility, with their slip displacement at 60% residual load reaching 3–8 times that of specimens which failed by epoxy debonding. Conversely, specimens that failed by epoxy debonding exhibited brittle failure characteristics but achieved an average shear capacity approximately 17% higher. Specimens with mixed failure showed a shear capacity comparable to those with wire fracture but slightly lower ductility. Parametric analysis indicated that the type of wire mesh and its anchorage depth (H) in UHPC had a minor effect on shear strength, and a reliable anchorage was achieved when H ≥ 6 mm. Increasing the wire diameter (D) and the number of folded units (N) enhanced the interfacial capacity; however, excessive values shifted the failure mode from ductile wire fracture to brittle epoxy debonding. Finally, a predictive formula for the shear capacity was established based on the wire mesh geometry, the UHPC-epoxy bond strength, and the epoxy-steel plate bond strength. Predictions from this formula showed good agreement with experimental results, validating its accuracy and applicability. These findings provide a theoretical basis and design guidance for applying steel mesh-epoxy bonded interfaces in steel-UHPC composite bridge decks.

     

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