纤维增强珊瑚喷射混凝土多尺度力学特性及纤维效应

Multi-scale Mechanical Characteristics and Fiber Reinforcement Mechanisms in Fiber-Reinforced Coral Shotcrete

  • 摘要: 为研究纤维增强珊瑚喷射混凝土(FRCS)多尺度力学特性及纤维效应,采用湿喷法制备C30珊瑚骨料喷射混凝土试样并掺入钢纤维或聚丙烯纤维。随后对试样进行纳米压痕与单轴压缩试验,结合声发射(AE)及扫描电镜(SEM)分析裂纹演化与失效模式。结果表明:珊瑚骨料断裂韧度介于0.04至1.445 MPa·m0.5之间,显著低于界面过渡区与水泥基体,成为纤维增强珊瑚喷射混凝土体系中的最薄弱相,主导宏观断裂行为,该机制区别于传统混凝土中界面过渡区主导破坏的普遍规律。随着养护龄期增长,聚丙烯纤维增强混凝土(PFRC)与钢纤维增强混凝土(SFRC)的抗压强度分别发展为43 MPa与46 MPa,但其韧性随应力-应变曲线中硬化区段的收缩而下降。在裂纹演化过程中,聚丙烯纤维增强混凝土以RA值小于0.5 ms/V的拉伸裂纹为主,伴随较弱的声发射活动;钢纤维增强混凝土则以RA值大于0.5 ms/V的剪切裂纹为主,声发射信号显著增强。微观失效分析表明,聚丙烯纤维主要通过桥接机制抑制裂纹扩展,而钢纤维则借助强界面黏结及其在脱黏拔出过程中的摩擦耗能作用,有效提升材料的强度与刚度。本研究从多尺度明确了珊瑚骨料在纤维增强体系中的断裂主导地位,揭示了不同纤维的差异化增强机理,为岛礁工程中该类材料的设计与性能调控提供了理论依据。

     

    Abstract: To investigate the multiscale mechanical properties and fiber effects of Fiber-Reinforced Coral Shotcrete (FRCS), C30 coral aggregate shotcrete specimens were prepared using the wet-mix shotcreting method with either steel fibers or polypropylene fibers incorporated. Nanoindentation and uniaxial compression tests were subsequently conducted, supplemented by acoustic emission (AE) monitoring and scanning electron microscopy (SEM) to analyze crack evolution and failure mechanisms. The results indicate that the fracture toughness of coral aggregate ranges from 0.04 to 1.445 MPa·m0.5, which is significantly lower than that of the interfacial transition zone and cement matrix, establishing it as the weakest phase in the FRCS system and the dominant factor governing macroscopic fracture behavior. This mechanism differs from the conventional understanding where the interfacial transition zone typically controls failure in traditional concrete. With increasing curing age, the compressive strengths of polypropylene fiber-reinforced concrete (PFRC) and steel fiber-reinforced concrete (SFRC) developed to 43 MPa and 46 MPa, respectively, while their toughness decreased as the hardening stage in the stress-strain curves contracted. During crack evolution, PFRC was primarily characterized by tensile cracks with an RA value less than 0.5 ms/V, accompanied by relatively weak AE activity. In contrast, SFRC was dominated by shear cracks with an RA value greater than 0.5 ms/V, showing significantly enhanced AE signals. Microscopic failure analysis reveals that polypropylene fibers mainly inhibit crack propagation through a bridging mechanism, whereas steel fibers enhance strength and stiffness via strong interfacial bonding and frictional energy dissipation during debonding and pull-out processes. This study clarifies, from a multiscale perspective, the dominant role of coral aggregate in the fracture of fiber-reinforced systems and elucidates the distinct reinforcement mechanisms of different fibers, providing a theoretical basis for the design and performance regulation of such materials in island and reef engineering.

     

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