低温碳化-高温使用型碳气凝胶复合材料的制备及隔热性能

Thermal insulation properties of high-temperature-usable carbon aerogel composites prepared by low-temperature carbonization

  • 摘要: 碳气凝胶复合材料具备优异的耐高温性能,但其较高的热导率限制了在高温环境中的应用。本文提出了一种低温碳化-高温使用型碳气凝胶复合材料制备新思路,即以聚丙烯腈预氧丝毡为增强体、酚醛树脂作为碳气凝胶前驱体,通过溶胶-凝胶、常压干燥及低温共碳化工艺制备了低密度(~0.4 g·cm−3)碳气凝胶复合材料(CAC)。该制备思路在有效降低材料热导率的同时,保证了材料的高温稳定性,为碳气凝胶复合材料的制备及应用提供了新的解决方案。结果表明,随着碳化温度由600℃升高至900℃,材料的石墨化程度逐渐增加,室温热导率由0.07 W·(m·K)−1上升至0.15 W·(m·K)−1。CAC-700在室温下具有较低热导率(0.085 W·(m·K)−1),并在1600℃下展现出优异的结构稳定性、力学性能、抗烧蚀和隔热性能。此外,基于反推法的格子玻尔兹曼方法计算了不同碳化温度下材料的本征热导率,进而预测了复合材料在不同温度和压力条件下的气-固-辐射等效热导率。

     

    Abstract: Carbon aerogel composites exhibit excellent high-temperature stability, but their relatively high thermal conductivity limits their applications in high-temperature insulation. In this study, a novel approach for high-temperature-usable carbon aerogel composites (CAC) is proposed based on the low-temperature carbonization strategy. CAC with low density of ~0.4 g·cm−3 are prepared by polyacrylonitrile pre-oxidized fiber reinforced sol-gel polymerization of phenolic resin, followed by ambient pressure drying, and low-temperature co-carbonization. This preparation strategy effectively reduces the thermal conductivity of the material while ensuring its high-temperature stability, providing a new solution for the preparation and application of carbon aerogel composites. The graphitization degree and the thermal conductivity of CAC are strongly dependent on the carbonization temperature, in which the room temperature thermal conductivity increases significantly from 0.07 W·(m·K)−1 to 0.15 W·(m·K)−1with the increase of carbonization temperature from 600℃ to 900℃. Typically, the CAC prepared at a carbonization temperature of 700℃ exhibits a relatively low thermal conductivity of 0.085 W·(m·K)−1 at room temperature. It also has excellent high temperature stability, mechanical properties, anti-ablation and thermal insulation properties at 1600℃, allowing it usable for high temperature insulation. In addition, the intrinsic thermal conductivities of the material at different carbonization temperatures are calculated using a reverse lattice Boltzmann method and the effective thermal conductivities are further predicted, which should provide the useful guidance for their thermal insulation performance.

     

/

返回文章
返回