等离子处理对PA6-CFRP界面粘接性能影响规律研究

Study on the influence of plasma treatment on the adhesive properties of PA6-CFRP interface

  • 摘要: 车载高压IV型储氢气瓶中内衬与复合材料(CFRP)界面粘接性能是确保气瓶安全性的关键因素,开展内衬与复合材料界面行为研究尤为重要。本文采用等离子体表面处理工艺对聚酰胺6 (PA6)表面进行改性,以提升其与CFRP的粘接强度,并在此基础上系统研究了不同的表面自由能下CFRP-PA6的粘接性能。利用3D激光测量显微镜和高分辨场发射扫描电子显微镜(SEM)观察了等离子体处理对PA6表面形貌及CFRP-PA6粘接界面的影响。进一步,基于微观观察结果,建立了CFRP-PA6微观有限元模型,对比试验数据,深入分析了界面粘接性能的变化机理。研究结果表明,等离子体处理显著提高了PA6的表面自由能,从而将粘接强度从0.35 MPa提升至12.38 MPa,增幅达31倍。然而,当表面粗糙度超过一定阈值时,由于微小凹坑形成和液体表面张力作用,粘接强度出现下降。本研究通过引入粗糙表面概念至微观模型,成功模拟了CFRP-PA6界面的脱粘现象,为车载高压IV型储氢气瓶的设计和制造提供了理论依据和技术支持。

     

    Abstract: The interfacial bonding performance between the liner and composite material (CFRP) in vehicle-mounted high-pressure type IV hydrogen storage cylinders is a key factor to ensure the safety of the cylinders, and it is particularly important to carry out the research on the interfacial behavior between the liner and the composite material. In this paper, the surface of polyamide 6 (PA6) was modified by plasma surface treatment process to enhance its bonding strength with CFRP, and the bonding performance of CFRP-PA6 under different surface free energies was systematically studied on this basis. The effects of plasma treatment on the surface morphology of PA6 and the CFRP-PA6 bonding interface were observed using 3D laser measurement microscopy and high-resolution field emission scanning electron microscopy (SEM). Further, based on the microscopic observation results, a CFRP-PA6 microscopic finite element model was established to compare the experimental data and deeply analyze the change mechanism of the interfacial bonding performance. The results show that the plasma treatment significantly increases the surface free energy of PA6, which enhances the bond strength from 0.35 MPa to 12.38 MPa, an increase of 31 times. However, when the surface roughness exceeded a certain threshold, the bond strength decreased due to the formation of tiny craters and liquid surface tension. In this study, the debonding phenomenon at the CFRP-PA6 interface was successfully simulated by introducing the concept of rough surface to the microscopic model, which provides theoretical basis and technical support for the design and manufacture of high-pressure IV hydrogen storage cylinders for vehicles.

     

/

返回文章
返回