锥柱一体结构增强碳纤维组合缠绕层线型设计

Reinforced carbon fiber combined winding layer pattern design of cone-column integrated structure

  • 摘要: 针对锥柱一体结构碳/碳(C/C)复合材料预制体增强碳纤维缠绕厚度分布不理想,以及为负高斯曲面的过渡区域纤维易架空的问题,论文提出一种组合缠绕层线型设计方法。通过对芯模表面纤维进行受力分析推导出锥柱一体结构非测地线稳定缠绕数学模型,基于该模型并结合过渡区域近似外切圆理论探究缠绕层厚度对极限缠绕角的影响机制,并获得满足n切点线型缠绕规律的锥柱一体结构不同初始条件下的稳定缠绕线型参数表;对线型表内不同初始条件下不同布满基准的缠绕层厚度进行仿真分析,探讨不同组合方式对缠绕层厚度优化的可行性,在MATLAB中对最优组合缠绕层线型进行可视化仿真;通过机器人干纤维缠绕实验结果表明纤维无架空、滑移、交叠等现象,厚度测量实验结果显示最大厚度误差为0.03 mm,缠绕精度与厚度优化结果均满足设计要求,同时验证了组合缠绕层线型设计方法的可行性与准确性。

     

    Abstract: To address the issues of unsatisfactory thickness distribution in carbon fiber-reinforced winding for cone-cylinder integrated C/C composite preforms and fiber suspension tendency in the negative Gaussian surface transition zone, a combined winding layer pattern design method is proposed. Through force analysis of fibers on the core mold surface, a mathematical model for non-geodesic stable winding of the cone-cylinder integrated structure was derived. Based on this model and combined with the approximate circumcircle theory of the transition zone, the influence mechanism of winding layer thickness on the ultimate winding angle was investigated. Subsequently, the stable winding pattern parameter table of the cone-column integrated structure under different initial conditions satisfying the n-tangent point winding pattern law was obtained. The thickness of the winding layer with different distribution references under different initial conditions in the winding pattern table was simulated and analyzed. The feasibility of optimizing the thickness of the winding layer by different combination methods was explored. The optimal combination of the winding pattern was visually simulated in MATLAB. Experimental results of robotic dry fiber winding indicate no fiber suspension, slippage, or overlapping. Thickness measurement experiments show a maximum thickness error of 0.03 mm, with both winding accuracy and thickness optimization results meeting design requirements. This work verifies the feasibility and accuracy of the proposed combined winding layer pattern design method.

     

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