针刺-缝合陶瓷基复合材料面外拉伸性能

Out-of-plane tensile properties of needle-punched and stitched ceramic matrix composites

  • 摘要: 为了研究关键工艺参数对针刺-缝合复合材料面外拉伸性能的影响,本文制备了四种不同工艺参数的针刺-缝合复合材料,对其面外拉伸性能及损伤演化机理进行研究。结果表明:随着缝合间距减小,面外拉伸强度显著提升,缝合间距为8 mm×8 mm,6 mm×6mm,4 mm×4 mm时,面外拉伸强度分别提高了28%,41.14%,58.29%,但减小缝合间距对面外拉伸强度的提升效果表现为逐渐减小的趋势。在面外拉伸过程中,应变较大区域首先表现为缝线位置,随着载荷增大至缝线断裂后,复合材料会出现层间开裂现象,减小缝合间距对应变集中区域有较明显影响,拉伸过程中应变分布更加均匀。针刺-缝合复合材料厚度拉伸的失效模式主要为缝合线断裂和拔出、基布层间及基体的开裂。缝合间距减小会导致复合材料面外拉伸的断口较为粗糙,裂纹会沿着不同层扩展,会导致多个单元层发生失效。

     

    Abstract: To investigate the influence of key parameters on the out-of-plane tensile properties of needle-punched and stitched composites, four types of needle-punched and stitched composites with different process parameters were prepared and the out-of-plane tensile properties and damage evolution mechanisms were studied. The results indicate that the out-of-plane tensile strength significantly increases as the stitching interval decreases. Specifically, the stitch spacing were 8 mm×8 mm, 6 mm×6 mm, and 4 mm×4 mm, the out-of-plane tensile strength increased by 28%, 41.14%, and 58.29%, respectively. However, the effect of reducing the stitch spacing on improving the out-of-plane tensile strength shows a diminishing trend. During the out-of-plane tensile process, areas with larger strain initially appear at the stitching positions. As the load increases until the stitching breaks, interlaminar cracking occurs in the composite. Reducing the stitch spacing has a significant effect on strain concentration areas, resulting in a more uniform strain distribution during the tensile process. The failure modes of out-of-plane tensile for needle-punched and stitched composites mainly include stitches breakage and pull-out, cracking between the base fabric layers, and matrix cracking. Reducing the stitch spacing causes the fracture surface of the out-of-plane tensile experiment to become rougher, with cracks propagating along different layers and multiple unit-layers experiencing damage.

     

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