复合材料固化过程的智能化监控及其智能生产系统
INTELLIGENT MOLDING PROCESS AND THE INTELLIGENT MANUFACTURE SYSTEM OF COMPOSITES
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摘要: 复合材料由于其优良的性能而拥有广泛的应用领域,但其成型工艺复杂,成本高使其应用受到限制。针对成型过程开发智能化技术是提高生产效率和产品质量的有效手段,其中包括建立数学模型,以专家系统、神经网络或分步预测优化的模型系统为中心的在线监控系统。本文作者针对这些智能化工艺技术进行了总结分类和比较,对智能成型工艺系统进行了阐述,包括其功能、结构和辅助部件。分析了关于复合材料智能化生产技术的发展方向和社会效益。Abstract: Composite materials have been widely applied because of their many desirable properties. But the bottleneck to widespread acceptance in more commonplace applications is the inability to manufacture composite parts cheaply and reliably. The cure cycle has a significant effect on the quality of the finished part.The traditional cure cycle based on an empirical approach could not ensure the quality of cured products in the aspects of unstabilized performance, the high cost of production and the low efficiency. In this paper, the technology of intelligent cure operation is set forth according to the developing tendency of smart material and structure. An intelligent-system-based tool was developed in order to operate the autoclave cure of a fiber reinforced thermosetting matrix composite laminate in an optimal manner. The intelligent system includes an expert system, a neural network and the step optimal model whose function,structure and attaching parts are systematically set forth. They can achieve the desired objectives such as minimizing the cure time while still producing a high quality part.