基于折射率变化的固化在线监测研究

IN-SITU MONITORING OF COMPOSITE CURE PROCESS WITH FIBER OPTIC REFRACTIVE SENSORS

  • 摘要: 先进复合材料的固化成型工艺十分复杂,目前在很大程度上仍依赖于经验工艺。为了实现复合材料固化工艺的透明化、科学化及智能化,提出了将光纤折射率传感器用于复合材料制造过程,研制了一种折射率光纤传感器,同时将光源、探测器、信号处理器等元器件集成化为一个便携式的光纤传感仪以利于生产现场使用。利用该传感器对常温固化树脂的固化过程进行了测量,将其与同等条件下迈克尔逊干涉仪对固化过程的监测结果进行了比较,二者具有良好的一致性。在实验室与生产现场两种条件下将光纤折射率传感器埋设于预浸料中对其固化工艺过程进行了监测。结果表明,该技术不仅可以用于新型树脂固化工艺制度的确定,也可用于复合材料固化工艺过程的在线监测。

     

    Abstract: Till now the processing of advanced composite is still empirical due to its complicated physical and chemical change. In order to transform the processing technique from an empirical state to a transparent, scientific and intelligent approach, the idea of monitoring the cure process of the composite products with fiber optic sensing technique is put forth. A fiber optic refractive sensor was developed and a portable instrument for the optic emission, signal receiving and interogation was integrated to meet the requirement of on-site application. With it the cure process of resin and fiber reinforced prepregs can be monitored. Tests of resin cure process monitoring are carried out with both the resin that should be cured under room temperature and the resin that should be cured under high temperature. The results of tests with resin cure under temperature were compared with the results of Michelson interferometer tests under similar circumstances, which are in good consistency. Tests were also carried out in composite manufacture, in which the fiber optic refractive sensors were embedded in the prepreg during the cure process. It is proved that with this method the key information of the cure process can be extracted out during the process and can be used in on-line intelligent control. In conclusion, this technique can be used not only in the establishment of the cure routine but also in the in-situ monitoring and control of the composite manufacture process.

     

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