树脂传递成型加工注射口位置的快速优化法

NEW METHOD FOR RTM GATE OPTIMIZATION

  • 摘要: 树脂传递成型加工工艺是一种先进复合材料加工的方法。虽然计算机数值模拟的研究已经取得了很大进步,但计算机数值模拟非常耗时间。本文中提出了一种树脂传递成型工艺注射口位置的快速优化方法。该法假设树脂首先注满离注射口近的节点,再根据溢料口的位置安排要求避免干点的出现这一点来决定溢料口位置;如果设计的溢料口数量比计算出来的必须的溢料口数量少,则会出现干点区。把干点区的面积作为罚函数加入目标函数中,目标函数的主体是从注射口到溢料口的距离。因此,笔者是在固定溢料口和注射口数量的前提下优化注射口的位置,获得注射口位置后,经过计算将获得溢料口位置。由于注射口位置是在离散的节点位置上,优化的变量是节点编号,所以优化方法采用功能很强的遗传算法来进行。针对五种模型进行了优化,优化的结果说明了本方法的可行性。

     

    Abstract: In the RTM process, gate/vent location is one of the most important variables in RTM mold design. The paper proposed an approach to optimize the gate locations. To minimize the maximum distance between gates and vent and treat the trapping volume as penalty, the optimization was conducted. Genetic algorithm (GA) was employed to carry out the optimization procedure to find the optimal gate and vent location. Numerical testing was performed with different shape molds. The case studies showed that the processing performance index is suitable, and the results illustrated that the proposed approach is efficient and effective.

     

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