Al2O3颗粒/耐热钢复合材料的制备及高温磨料磨损性能

FABRICATION OF Al2O3/HEAT-RESISTANT STEEL COMPOSITE AND ITS WEAR-RESISTANCE AT HIGH TEMPERATURE AND ABRASIVE

  • 摘要: 氧化铝与耐热钢在高温下都具有优异的特殊性能,氧化铝硬度高、热稳定性好、耐热钢的抗氧化性与热强性高,因此氧化铝颗粒增强耐热钢基复合材料可望获得好的抗高温磨料磨损性能。在154~200 μm的氧化铝颗粒表面通过化学气相沉积技术获得Ni涂层后,通过在氧化铝颗粒中加入耐热钢颗粒的方法与负压铸渗技术,获得了氧化铝颗粒体积分数在18 %~52 %的氧化铝颗粒/耐热钢基复合材料,并考察了其在900℃的磨料磨损工况下的耐磨性。结果表明:所有复合材料的耐磨性均比耐热钢的好,耐磨性最好的复合材料是氧化铝颗粒体积分数为39 %的复合材料,其耐磨性是耐热钢的3.27倍。通过扫描电镜分析了复合材料的磨损机理及不同氧化铝颗粒体积分数复合材料的磨损行为。

     

    Abstract: Because of the special properties of Al2O3 and heat-resistant steel at high temperature, the composite of Al2O3 particle reinforced heat-resistant matrix would possess good wear-resistance at the situation of high temperature and abrasive. After getting the coating on 154~200 μm Al2O3 particles by CVD method, the composites are made by the vacuum infiltration process, the particle volume fractions are changed from 18% to 52% through adding the heat-resistant steel particles into Al2O3 particles, and then the wear-resistances of the composites at high temperature have been investigated. The results show that the wear-resistant properties of all composites are better than those of heat-resistant steel, and the best composite is the one in which the coated-Ni Al2O3 particle volume fraction is 39%, whose wear resistance is 3.27 times that of heat-resistant steel at the situation of 900℃ and abrasive wear. Then the wear mechanism of particle composites and the effects of particle volume fraction on wear are analyzed by SEM.

     

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